Additive Manufacturing and Composite Materials for Marine Energy: Case of Tidal Turbine

Author(s):  
Marwane Rouway ◽  
Mostapha Tarfaoui ◽  
Nabil Chakhchaoui ◽  
Lhaj El Hachemi Omari ◽  
Fouzia Fraija ◽  
...  
2018 ◽  
Vol 4 ◽  
pp. 31-40 ◽  
Author(s):  
M. Nachtane ◽  
M. Tarfaoui ◽  
D. Saifaoui ◽  
A. El Moumen ◽  
O.H. Hassoon ◽  
...  

2021 ◽  
Vol 14 ◽  
Author(s):  
Aniket Yadav ◽  
Piyush Chohan ◽  
Ranvijay Kumar ◽  
Jasgurpreet Singh Chohan ◽  
Raman Kumar

Background: Additive manufacturing is the most famous technology which requires materials or composites to be fabricated with layer by layer deposition strategy. Due to its lower cost, higher accuracy and less material wastage; this technology is used in almost every sector. But in many applications there is a need to alter the properties of a product in a certain direction with the help of some reinforcements. With the use of reinforcements, composite layers can be fabricated using additive manufacturing technique which will enhance the directional properties. A novel apparatus is designed to spray the reinforcement material into the printed structures in a very neat and precise manner. This spray nozzle is fully automated, which works according to tool-paths generated by slicing software. The alternate deposition of layers of reinforcement and build materials helped to fabricate customized composite products. Objective: The objective of present study is to design and analyze the working principle of novel technique which has been developed to fabricate composite materials using additive manufacturing. The apparatus is numerically controlled by computer according to CAD data which facilitates the deposition of alternate layers of reinforcement and matrix material. The major challenges during the design process and function of each component has been explored. Methods: The design process is initiated after comprehensive literature review performed to study previous composite manufacturing processes. The recent patents published by different patent offices of the world are studied in detail and analysis has been used to design a low cost composite fabrication apparatus. A liquid dispensing device comprises a storage tank attached with a pump and microprocessor. The microprocessor receives the signal from the computer as per tool paths generated by slicing software which decides the spray of reinforcements on polymer layers. The spraying apparatus moves in coordination with the primary nozzle of the Fused Filament Fabrication process. Results: The hybridization of Fused Filament Fabrication [process with metal spray process has been successfully performed. The apparatus facilitates the fabrication of low cost composite materials along with flexibility of complete customization of composite manufacturing process. The anisotropic behaviour of products can be easily controlled and managed during fabrication which can be used for different applications.


Author(s):  
Stéphane Paboeuf ◽  
Laura-Mae Macadré ◽  
Pascal Yen Kai Sun

Tidal turbines are emerging technologies offering great potential for the harnessing of a renewable and predictable oceanic resource. However, exploitation at sea comes with significant design, installation, grid connection, and maintenance operations challenges. Consequently, guidelines and standards are required to ensure safety, quality, performance and accelerate tidal turbines development and commercialisation. Standardisation is also a necessity to support and improve safety and confidence of a wide range of Marine Renewable Energy (MRE) stakeholders such as designers, project operators, investors, insurers or final users. There are undergoing developments on guidelines, standards and certification systems within the International Electrotechnical Commission (IEC) Technical Committee TC 114 “Marine energy - Wave, tidal and other water current converters” and the IEC Renewable Energy “Marine Energy - Operational Management Committee” (IECRE ME – OMC). However, as the tidal energy concepts are only at the demonstration stage, only few guidelines and no dedicated certification scheme has been published so far within this organization, which guarantee an international, independent, non-governmental and consensus-based elaboration process. The aim of this paper is to present a proposal of certification methodology, developed by Bureau Veritas for the design assessment of current and tidal turbines, and its application to a French case study. This certification procedure was developed within the French research project Sabella D10 funded by ADEME and is published in the Bureau Veritas guideline NI603 “Current & Tidal Turbines”. The suggested certification procedure addresses prototype, component, type and project certification. Main objective, scope, intermediary steps to be completed and resulting certificates will be detailed for each certification scheme, as well as their interactions. This methodology will be illustrated by the case study on the Sabella D10 prototype, a French tidal turbine installed in 2015 in the Fromveur Passage, off Ushant Island. Sabella D10 is a 1 MW tidal turbine fully submerged laid on the seabed with a horizontal axis and 6 blades. It is the first French tidal turbine producing electricity and connected to the electrical network. The Sabella D10 case study will focus on prototype certification and computations performed for support structure and blades. The paper will describe the load cases that have been considered, the review procedure for the support structure and the blades design assessment, including description of a streamlined method for basic design and a detailed method for final design. In conclusion, the next steps will be introduced to continue the certification developments of tidal and current turbines.


Author(s):  
Mastura Mohammad Taha ◽  
Ridhwan Jumaidin ◽  
Nadlene M. Razali ◽  
Syahibudil Ikhwan Abdul Kudus

Fused filament fabrication (FFF) has been developed in additive manufacturing technology as a fast and simple manufacturing process in product design. Advantage of the process such as flexibility in terms of the materials employment has attracted many researchers to develop new materials for the feed stock filament in the heat extrusion process of FFF. Green materials or bio-composites materials have been found in FFF and successfully commercialized in the market. However, a deep research should have been performed prior the application because of the unique characteristics of the material itself. The challenge for the researchers to develop bio-composite materials as the filament in FFF technology is to determine the right composition of the composites with the right thermal, mechanical, and rheological properties. Therefore, in this study, a review has been conducted to highlight the important requirements of the process and materials. Green materials such as bio-composites have a great potential in the FFF technology and could improve the sustainability impact.


2020 ◽  
Vol 47 ◽  
pp. 243-252 ◽  
Author(s):  
Kalaimani Markandan ◽  
Ruijing Lim ◽  
Pawan Kumar Kanaujia ◽  
Ian Seetoh ◽  
Muhammad Raziq bin Mohd Rosdi ◽  
...  

2021 ◽  
Vol 11 (18) ◽  
pp. 8545
Author(s):  
So-Ree Hwang ◽  
Min-Soo Park

Additive manufacturing, commonly called 3D printing, has been studied extensively because it can be used to fabricate complex structures; however, polymer-based 3D printing has limitations in terms of implementing certain functionalities, so it is limited in the production of conceptual prototypes. As such, polymer-based composites and multi-material 3D printing are being studied as alternatives. In this study, a DLP 3D printer capable of printing multiple composite materials was fabricated using a movable separator and structures with various properties were fabricated by selectively printing two composite materials. After the specimen was fabricated based on the ASTM, the basic mechanical properties of the structure were compared through a 3-point bending test and a ball rebound test. Through this, it was shown that structures with various mechanical properties can be fabricated using the proposed movable-separator-based DLP process. In addition, it was shown that this process can be used to fabricate anisotropic structures, whose properties vary depending on the direction of the force applied to the structure. By fabricating multi-joint grippers with varying levels of flexibility, it was shown that the proposed process can be applied in the fabrication of soft robots as well.


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