Property Analysis of Photo-Polymerization-Type 3D-Printed Structures Based on Multi-Composite Materials

Additive manufacturing, commonly called 3D printing, has been studied extensively because it can be used to fabricate complex structures; however, polymer-based 3D printing has limitations in terms of implementing certain functionalities, so it is limited in the production of conceptual prototypes. As such, polymer-based composites and multi-material 3D printing are being studied as alternatives. In this study, a DLP 3D printer capable of printing multiple composite materials was fabricated using a movable separator and structures with various properties were fabricated by selectively printing two composite materials. After the specimen was fabricated based on the ASTM, the basic mechanical properties of the structure were compared through a 3-point bending test and a ball rebound test. Through this, it was shown that structures with various mechanical properties can be fabricated using the proposed movable-separator-based DLP process. In addition, it was shown that this process can be used to fabricate anisotropic structures, whose properties vary depending on the direction of the force applied to the structure. By fabricating multi-joint grippers with varying levels of flexibility, it was shown that the proposed process can be applied in the fabrication of soft robots as well.

Download Full-text

Mechanical properties of structures produced by 3D printing from composite materials

MATEC Web of Conferences ◽

10.1051/matecconf/201925401018 ◽

2019 ◽

Vol 254 ◽

pp. 01018

Author(s):

František Bárnik ◽

Milan Vaško ◽

Milan Sága ◽

Marián Handrik ◽

Alžbeta Sapietová

Keyword(s):

Mechanical Properties ◽

Composite Materials ◽

3D Printing ◽

Carbon Fibers ◽

3D Printer

By 3D printing it is possible to create different structures with different fiber-laying directions. These structures can be created depending on the type of 3D printer and its software. The Mark Two printer allows printing Onyx, a material based on nylon in combination with microcarbon fibers. Onyx can be used alone or reinforced with kevlar, glass or carbon fibers. This article deals with 3D printing and evaluation of mechanical properties of printed samples.

Download Full-text

Mechanical Properties of 3D-Printed Wood-Plastic Composites

Key Engineering Materials ◽

10.4028/www.scientific.net/kem.777.499 ◽

2018 ◽

Vol 777 ◽

pp. 499-507 ◽

Cited By ~ 4

Author(s):

Ossi Martikka ◽

Timo Kärki ◽

Qing Ling Wu

Keyword(s):

Mechanical Properties ◽

Composite Materials ◽

3D Printing ◽

Impact Strength ◽

Polylactic Acid ◽

Wood Plastic Composite ◽

Wood Plastic Composites ◽

Plastic Composite ◽

Plastic Composites ◽

3D Printed

3D printing has rapidly become popular in both industry and private use. Especially fused deposition modeling has increased its popularity due to its relatively low cost. The purpose of this study is to increase knowledge in the mechanical properties of parts made of wood-plastic composite materials by using 3D printing. The tensile properties and impact strength of two 3D-printed commercial wood-plastic composite materials are studied and compared to those made of pure polylactic acid. Relative to weight –mechanical properties and the effect of the amount of fill on the properties are also determined. The results indicate that parts made of wood-plastic composites have notably lower tensile strength and impact strength that those made of pure polylactic acid. The mechanical properties can be considered sufficient for low-stress applications, such as visualization of prototypes and models or decorative items.

Download Full-text

A physical investigation of dimensional and mechanical characteristics of 3D printed nut and bolt for industrial applications

Rapid Prototyping Journal ◽

10.1108/rpj-09-2021-0250 ◽

2022 ◽

Vol ahead-of-print (ahead-of-print) ◽

Author(s):

Ramesh Chand ◽

Vishal S. Sharma ◽

Rajeev Trehan ◽

Munish Kumar Gupta

Keyword(s):

Mechanical Properties ◽

Shear Strength ◽

3D Printing ◽

Surface Properties ◽

3D Printer ◽

Content Type ◽

Safety Issues ◽

Machine Failure ◽

Sharp Edges ◽

3D Printed

Purpose A nut bolt joint is a primary device that connects mechanical components. The vibrations cause bolted joints to self-loosen. Created by motors and engines, leading to machine failure, and there may be severe safety issues. All the safety issues and self-loosen are directly and indirectly the functions of the accuracy and precision of the fabricated nut and bolt. Recent advancements in three-dimensional (3D) printing technologies now allow for the production of intricate components. These may be used technologies such as 3D printed bolts to create fasteners. This paper aims to investigate dimensional precision, surface properties, mechanical properties and scanning electron microscope (SEM) of the component fabricated using a multi-jet 3D printer. Design/methodology/approach Multi-jet-based 3D printed nut-bolt is evaluated in this paper. More specifically, liquid polymer-based nut-bolt is fabricated in sections 1, 2 and 3 of the base plate. Five nuts and bolts are fabricated in these three sections. Findings Dimensional inquiry (bolt dimension, general dimensions’ density and surface roughness) and mechanical testing (shear strength of nut and bolt) were carried out throughout the study. According to the ISO 2768 requirements for the General Tolerances Grade, the nut and bolt’s dimensional examination (variation in bolt dimension, general dimensions) is within the tolerance grades. As a result, the multi-jet 3D printing (MJP)-based 3D printer described above may be used for commercial production. In terms of mechanical qualities, when the component placement moves from Sections 1 to 3, the density of the manufactured part decreases by 0.292% (percent) and the shear strength of the nut and bolt decreases by 30%. According to the SEM examination, the density of the River markings, sharp edges, holes and sharp edges increased from Sections 1 to 3, which supports the findings mentioned above. Originality/value Hence, this work enlightens the aspects causing time lag during the 3D printing in MJP. It causes variation in the dimensional deviation, surface properties and mechanical properties of the fabricated part, which needs to be explored.

Download Full-text

History of Additive Manufacturing

Advances in Chemical and Materials Engineering - 3D Printing and Its Impact on the Production of Fully Functional Components ◽

10.4018/978-1-5225-2289-8.ch001 ◽

2017 ◽

pp. 1-24 ◽

Cited By ~ 1

Keyword(s):

Additive Manufacturing ◽

3D Printing ◽

Large Scale ◽

Selective Laser Sintering ◽

3D Printer ◽

3D Objects ◽

History Of ◽

Pros And Cons ◽

3D Printed ◽

The Common

History of additive manufacturing started in the 1980s in Japan. Stereolithography was invented first in 1983. After that tens of other techniques were invented under the common name 3D printing. When stereolithography was invented rapid prototyping did not exists. Tree years later new technique was invented: selective laser sintering (SLS). First commercial SLS was in 1990. At the end of 20t century, first bio-printer was developed. Using bio materials, first kidney was 3D printed. Ten years later, first 3D Printer in the kit was launched to the market. Today we have large scale printers that printed large 3D objects such are cars. 3D printing will be used for printing everything everywhere. List of pros and cons questions rising every day.

Download Full-text

DLP 3D Printing Meets Lignocellulosic Biopolymers: Carboxymethyl Cellulose Inks for 3D Biocompatible Hydrogels

Polymers ◽

10.3390/polym12081655 ◽

2020 ◽

Vol 12 (8) ◽

pp. 1655 ◽

Cited By ~ 4

Author(s):

Giuseppe Melilli ◽

Irene Carmagnola ◽

Chiara Tonda-Turo ◽

Fabrizio Pirri ◽

Gianluca Ciardelli ◽

...

Keyword(s):

Mechanical Properties ◽

Additive Manufacturing ◽

3D Printing ◽

Carboxymethyl Cellulose ◽

Biomedical Applications ◽

Digital Light Processing ◽

Chemically Modified ◽

Significant Step ◽

3D Printed ◽

Biomedical Field

The development of new bio-based inks is a stringent request for the expansion of additive manufacturing towards the development of 3D-printed biocompatible hydrogels. Herein, methacrylated carboxymethyl cellulose (M-CMC) is investigated as a bio-based photocurable ink for digital light processing (DLP) 3D printing. CMC is chemically modified using methacrylic anhydride. Successful methacrylation is confirmed by 1H NMR and FTIR spectroscopy. Aqueous formulations based on M-CMC/lithium phenyl-2,4,6-trimethylbenzoylphosphinate (LAP) photoinitiator and M-CMC/Dulbecco’s Modified Eagle Medium (DMEM)/LAP show high photoreactivity upon UV irradiation as confirmed by photorheology and FTIR. The same formulations can be easily 3D-printed through a DLP apparatus to produce 3D shaped hydrogels with excellent swelling ability and mechanical properties. Envisaging the application of the hydrogels in the biomedical field, cytotoxicity is also evaluated. The light-induced printing of cellulose-based hydrogels represents a significant step forward in the production of new DLP inks suitable for biomedical applications.

Download Full-text

Comparison between Tests and Simulations Regarding Bending Resistance of 3D Printed PLA Structures

Polymers ◽

10.3390/polym13244371 ◽

2021 ◽

Vol 13 (24) ◽

pp. 4371

Author(s):

Dorin-Ioan Catana ◽

Mihai-Alin Pop ◽

Denisa-Iulia Brus

Keyword(s):

Mechanical Properties ◽

Additive Manufacturing ◽

3D Printing ◽

Process Parameters ◽

Bending Stress ◽

Test Results ◽

Printing Process ◽

Simulation Process ◽

Bending Resistance ◽

3D Printed

Additive manufacturing is one of the technologies that is beginning to be used in new fields of parts production, but it is also a technology that is constantly evolving, due to the advances made by researchers and printing equipment. The paper presents how, by using the simulation process, the geometry of the 3D printed structures from PLA and PLA-Glass was optimized at the bending stress. The optimization aimed to reduce the consumption of filament (material) simultaneously with an increase in the bending resistance. In addition, this paper demonstrates that the simulation process can only be applied with good results to 3D printed structures when their mechanical properties are known. The inconsistency of printing process parameters makes the 3D printed structures not homogeneous and, consequently, the occurrence of errors between the test results and those of simulations become natural and acceptable. The mechanical properties depend on the values of the printing process parameters and the printing equipment because, in the case of 3D printing, it is necessary for each combination of parameters to determine their mechanical properties through specific tests.

Download Full-text

Effect of Porosity and Crystallinity on 3D Printed PLA Properties

Polymers ◽

10.3390/polym11091487 ◽

2019 ◽

Vol 11 (9) ◽

pp. 1487 ◽

Cited By ~ 19

Author(s):

Yuhan Liao ◽

Chang Liu ◽

Bartolomeo Coppola ◽

Giuseppina Barra ◽

Luciano Di Maio ◽

...

Keyword(s):

Mechanical Properties ◽

Heat Treatment ◽

Additive Manufacturing ◽

3D Printing ◽

Polylactic Acid ◽

Complex Geometry ◽

Fused Filament Fabrication ◽

3D Printed ◽

Physical Changes ◽

Crystalline Forms

Additive manufacturing (AM) is a promising technology for the rapid tooling and fabrication of complex geometry components. Among all AM techniques, fused filament fabrication (FFF) is the most widely used technique for polymers. However, the consistency and properties control of the FFF product remains a challenging issue. This study aims to investigate physical changes during the 3D printing of polylactic acid (PLA). The correlations between the porosity, crystallinity and mechanical properties of the printed parts were studied. Moreover, the effects of the build-platform temperature were investigated. The experimental results confirmed the anisotropy of printed objects due to the occurrence of orientation phenomena during the filament deposition and the formation both of ordered and disordered crystalline forms (α and δ, respectively). A heat treatment post-3D printing was proposed as an effective method to improve mechanical properties by optimizing the crystallinity (transforming the δ form into the α one) and overcoming the anisotropy of the 3D printed object.

Download Full-text

Mechanical Properties of 3D Printed Biomimicked Composites

Volume 12: Materials: Genetics to Structures ◽

10.1115/imece2018-86309 ◽

2018 ◽

Author(s):

Seyed M. Allameh ◽

Roger Miller ◽

Hadi Allameh

Keyword(s):

Mechanical Properties ◽

Additive Manufacturing ◽

3D Printing ◽

Soft Materials ◽

Structural Composites ◽

Home Building ◽

Complex Shapes ◽

3D Printed ◽

Bend Tests ◽

Point Bend

Additive manufacturing technology has significantly matured over the last two decades. Recent progress in 3D printing has made it an attractive choice for fabricating complex shapes out of select materials possessing desirable properties at small and large scales. The application of biomimetics to the fabrication of structural composites has been shown to enhance their toughness and dynamic shear resistance. Building homes from bioinspired composites is possible if the process is automated. This can be achieved through additive manufacturing where layers of hard and soft materials can be deposited by 3D printing. This study examines mechanical properties of reinforced concrete fabricated by 3D printing. Preliminary results of 4-point bend tests are presented and the implications of 3D-printed home building on current conventional construction practices are discussed.

Download Full-text

Investigation of the physical and mechanical properties of composite materials obtained using additive technologies

Proceedings of the NTUU “Igor Sikorsky KPI”. Series: Chemical engineering, ecology and resource saving ◽

10.20535/2617-9741.1.2021.228078 ◽

2021 ◽

pp. 9-21

Author(s):

Vladyslav Solovei ◽

Vitalii Oleksyshen V.

Keyword(s):

Mechanical Properties ◽

Composite Materials ◽

3D Printing ◽

Physical And Mechanical Properties ◽

Additive Technologies ◽

Polymer Matrices ◽

3D Printer ◽

Reinforcing Fillers ◽

Reinforcing Fibers ◽

The Creation

The prevalence of polymers in all spheres of human life necessitates the creation of new more effective composite materials based on polymer matrices and reinforcing fillers, which by their characteristics meet the growing needs of society. In modern industry, production speeds are constantly increasing, so additive technologies are becoming a powerful alternative to traditional single and small-scale production. Among the existing types of additive technologies, the method of fused deposition modeling (FDM) deserves special attention, which provides an opportunity to organize production in conditions of limited material, time and human resources. As opposite to traditional production technologies, such as injection molding, FDM allows you to create products of more complex geometric shapes, using different combinations of polymer matrices and reinforcing fillers and thus create composite materials with the required physico-mechanical, rheological and other properties. At the same time, the main advantages of FDM also cause a number of serious disadvantages, such as anisotropy of the properties of finished products, printing defects that lead to increased yields of defective products, uneven physical and mechanical properties etc. In particular, the anisotropy of the properties of FDM-printed products results in significantly lower strength of the parts in the transverse direction to the 3D printing direction (strand overlay direction) compared to the longitudinal one, and the discontinuity of the reinforcing fibers in the strands of polymeric material leads to reduced strength. The main areas of research to modernize the process of manufacturing products on a 3D printer using the FDM method are: modernization of components and structures of 3D printers to improve the melting process and layering of materials, aimed at improving print quality and speed, as well as reducing defective yield products; improving the properties of raw materials and creating composite materials to improve the quality of finished products and their characteristics, such as electrical, chemical, mechanical, thermal, environmental, etc .; development of new biopolymers, technologies of their production and use for 3D-printing, which in the future are planned to be used in the creation of bionic parts of human bodies, etc. To overcome the main shortcomings of FDM technology, it is proposed to modernize the method of 3D printing and the extruder unit of the 3D printer, which allows to create composite materials directly (directly in the extruder), using different combinations of polymer matrices and solid reinforcing fibers.

Download Full-text

Anisotropic Material Behaviors of 3D Printed Carbon-Fiber Polymer Composites With Open-Source Printers

Volume 1: Additive Manufacturing; Advanced Materials Manufacturing; Biomanufacturing; Life Cycle Engineering; Manufacturing Equipment and Automation ◽

10.1115/msec2021-62317 ◽

2021 ◽

Author(s):

Jordan Garcia ◽

Robert Harper ◽

Y. Charles Lu

Keyword(s):

Mechanical Properties ◽

Additive Manufacturing ◽

Carbon Fiber ◽

3D Printing ◽

Open Source ◽

Polymer Composites ◽

Mechanical Responses ◽

Manufacturing Technique ◽

3D Printed ◽

Traditional Manufacturing

Abstract Composite products are often created using traditional manufacturing methods such as compression or injection molding. Recently, additive manufacturing (3D printing) techniques have been used for fabricating composites. 3D printing is the process of producing three-dimensional parts through the successive combination of various layers of material. This layering effect in combination with exposure to ambient (or reduced) temperature and pressure cause the finished products to have inconsistent microstructures. The inconsistent microstructures along with the oriented reinforcing fibers create anisotropic parts with difficulty to predict mechanical properties. In this paper, the mechanical properties of fiber reinforced polymer composites produced by additive manufacturing technique (3D printing) and by traditional manufacturing technique (compression molding) were investigated. Three open-source 3D printers, i.e. FlashForge Dreamer, Tevo Tornado, and Prusa i3 Mk3, were used to fabricate bending samples from carbon-fiber reinforced ABS (acrylonitrile butadiene styrene). Results showed that there exist significant discrepancies and anisotropies in mechanical properties of 3D printed composites. First, the properties vary greatly among parts made from different printers. Secondly, the mechanical responses of 3D printed parts strongly depend upon the orientations of the filaments. Parts with the infill oriented along the length of the specimens showed the most favorable mechanical responses such as Young’s modulus, maximum strength, and toughness. Thirdly, all 3D printed parts exhibit inferior properties to those made by conventional manufacturing. Finally, theoretical modeling has been attempted to predict the mechanical responses of 3D printed products and can potentially be used to “design” the 3D printing processes to achieve the optimal performance.

Download Full-text