Rapid Volumetric Additive Manufacturing in Solid State: A Demonstration to Produce Water-Content-Dependent Cooling/Heating/Water-Responsive Shape Memory Hydrogels

Author(s):  
Abhijit Vijay Salvekar ◽  
Faqrul Hasif Bin Abdul Nasir ◽  
Ya Hui Chen ◽  
Sharanya Maiti ◽  
Vivek Damodar Ranjan ◽  
...  
Materials ◽  
2021 ◽  
Vol 14 (15) ◽  
pp. 4254
Author(s):  
Paulina A. Quiñonez ◽  
Leticia Ugarte-Sanchez ◽  
Diego Bermudez ◽  
Paulina Chinolla ◽  
Rhyan Dueck ◽  
...  

The work presented here describes a paradigm for the design of materials for additive manufacturing platforms based on taking advantage of unique physical properties imparted upon the material by the fabrication process. We sought to further investigate past work with binary shape memory polymer blends, which indicated that phase texturization caused by the fused filament fabrication (FFF) process enhanced shape memory properties. In this work, two multi-constituent shape memory polymer systems were developed where the miscibility parameter was the guide in material selection. A comparison with injection molded specimens was also carried out to further investigate the ability of the FFF process to enable enhanced shape memory characteristics as compared to other manufacturing methods. It was found that blend combinations with more closely matching miscibility parameters were more apt at yielding reliable shape memory polymer systems. However, when miscibility parameters differed, a pathway towards the creation of shape memory polymer systems capable of maintaining more than one temporary shape at a time was potentially realized. Additional aspects related to impact modifying of rigid thermoplastics as well as thermomechanical processing on induced crystallinity are also explored. Overall, this work serves as another example in the advancement of additive manufacturing via materials development.


Author(s):  
RPM Guimarães ◽  
F Pixner ◽  
G Trimmel ◽  
J Hobisch ◽  
T Rath ◽  
...  

Nickel–titanium alloys are the most widely used shape memory alloys due to their outstanding shape memory effect and superelasticity. Additive manufacturing has recently emerged in the fabrication of shape memory alloy but despite substantial advances in powder-based techniques, less attention has been focused on wire-based additive manufacturing. This work reports on the preliminary results for the process-related microstructural and phase transformation changes of Ni-rich nickel–titanium alloy additively manufactured by wire-based electron beam freeform fabrication. To study the feasibility of the process, a simple 10-layer stack structure was successfully built and characterized, exhibiting columnar grains and achieving one-step reversible martensitic–austenitic transformation, thus showing the potential of this additive manufacturing technique for processing shape memory alloys.


The Analyst ◽  
2015 ◽  
Vol 140 (3) ◽  
pp. 889-894 ◽  
Author(s):  
Orawan Winther-Jensen ◽  
Jessie L. Hamilton ◽  
Chun H. Ng ◽  
Bartlomiej Kolodziejczyk ◽  
Bjorn Winther-Jensen

Solid-state proton activity sensors capable of measuring the proton activity of non-aqueous media and ionic liquids regardless of their hydrophobicity and water content were miniaturised and simplified.


Author(s):  
Johannes Ziske ◽  
Fabian Ehle ◽  
Holger Neubert

Smart materials, such as thermal or magnetic shape memory alloys, provide interesting characteristics for new solid state actuators. However, their behavior is highly nonlinear and determined by strong hysteresis effects. This complex behavior must be adequately considered in simulation models which can be applied for efficient actuator design and optimization. We present a new phenomenological lumped element model for magnetic shape memory alloys (MSM). The model takes into account the two-dimensional hysteresis of the magnetic field induced strain as a function of both the compressive stress and the magnetic flux density. It is implemented in Modelica. The model bases on measured limiting hysteresis surfaces which are material specific. An extended Tellinen hysteresis modeling approach is used to calculate inner hysteresis trajectories in between the limiting surfaces. The developed model provides sufficient accuracy with low computational effort compared to finite element models. Thus, it is well suited for system design and optimization based on network models. This is demonstrated with exemplary models of MSM based actuators. System models and simulation results are shown and evaluated for different topologies.


2010 ◽  
Vol 9 (6) ◽  
pp. 478-481 ◽  
Author(s):  
Lluís Mañosa ◽  
David González-Alonso ◽  
Antoni Planes ◽  
Erell Bonnot ◽  
Maria Barrio ◽  
...  

Author(s):  
Jigar Patadiya ◽  
Adwait Gawande ◽  
Ganapati Joshi ◽  
Balasubramanian Kandasubramanian

Author(s):  
Thomas Robinson ◽  
Malcolm Williams ◽  
Harish Rao ◽  
Ryan P. Kinser ◽  
Paul Allison ◽  
...  

Abstract In recent years, additive manufacturing (AM) has gained prominence in rapid prototyping and production of structural components with complex geometries. Magnesium alloys, whose strength-to-weight ratio is superior compared to steel and aluminum alloys, have shown potential in lightweighting applications. However, commercial beam-based AM technologies have limited success with magnesium alloys due to vaporization and hot cracking. Therefore, as an alternative approach, we propose the use of a near net-shape solid-state additive manufacturing process, Additive Friction Stir Deposition (AFSD), to fabricate magnesium alloys in bulk. In this study, a parametric investigation was performed to quantify the effect of process parameters on AFSD build quality including volumetric defects and surface quality in magnesium alloy AZ31B. In order to understand the effect of the AFSD process on structural integrity in the magnesium alloy AZ31B, in-depth microstructure and mechanical property characterization was conducted on a bulk AFSD build fabricated with a set of acceptable process parameters. Results of the microstructure analysis of the as-deposited AFSD build revealed bulk microstructure similar to wrought magnesium alloy AZ31 plate. Additionally, similar hardness measurements were found in AFSD build compared to control wrought specimens. While tensile test results of the as-deposited AFSD build exhibited a 20 percent drop in yield strength, nearly identical ultimate strength was observed compared to the wrought control. The experimental results of this study illustrate the potential of using the AFSD process to additively manufacture Mg alloys for load bearing structural components with achieving wrought-like microstructure and mechanical properties.


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