scholarly journals Dimensional Variation Analysis for Rigid Part Assembly With an Improvement of Monte Carlo Simulation

IEEE Access ◽  
2020 ◽  
Vol 8 ◽  
pp. 5862-5872 ◽  
Author(s):  
Wenbin Tang ◽  
Guangshen Xu ◽  
Shoujing Zhang
Author(s):  
Jun Cao ◽  
Xinmin Lai ◽  
Wayne Cai ◽  
Sun Jin ◽  
Zhongqin Lin

This paper presents algorithms for workpiece positioning analysis under locating errors. Workpiece constraint equations are first constructed using the method of homogenous coordinate transformation. These constraint equations are solved numerically for exact workpiece positional deviations by means of deterministic analysis (using the Newton–Raphson method) and variation analysis (i.e., random analysis using a Monte Carlo simulation). To enhance numerical efficiency in variation analysis, we further propose a quadratic approximation solution using the method of moments instead of the Monte Carlo method. Several case studies are presented to exemplify the proposed algorithms, with comparisons to prior literature results on linear and quadratic analyses. The criterion for using the proposed quadratic variation analysis versus the linear method and Monte Carlo simulation is also presented. By using the proposed algorithms, the exact workpiece positioning errors or quadratic variation approximations can be calculated, with consideration of workpiece surface nonlinearity, interactions between locating errors, and the impact of noninfinitesimal locating errors. This paper represents algorithmic advancement in the field where exact solutions and approximations can all be obtained at users’ choice.


Author(s):  
Ryuichi Shimizu ◽  
Ze-Jun Ding

Monte Carlo simulation has been becoming most powerful tool to describe the electron scattering in solids, leading to more comprehensive understanding of the complicated mechanism of generation of various types of signals for microbeam analysis.The present paper proposes a practical model for the Monte Carlo simulation of scattering processes of a penetrating electron and the generation of the slow secondaries in solids. The model is based on the combined use of Gryzinski’s inner-shell electron excitation function and the dielectric function for taking into account the valence electron contribution in inelastic scattering processes, while the cross-sections derived by partial wave expansion method are used for describing elastic scattering processes. An improvement of the use of this elastic scattering cross-section can be seen in the success to describe the anisotropy of angular distribution of elastically backscattered electrons from Au in low energy region, shown in Fig.l. Fig.l(a) shows the elastic cross-sections of 600 eV electron for single Au-atom, clearly indicating that the angular distribution is no more smooth as expected from Rutherford scattering formula, but has the socalled lobes appearing at the large scattering angle.


Author(s):  
D. R. Liu ◽  
S. S. Shinozaki ◽  
R. J. Baird

The epitaxially grown (GaAs)Ge thin film has been arousing much interest because it is one of metastable alloys of III-V compound semiconductors with germanium and a possible candidate in optoelectronic applications. It is important to be able to accurately determine the composition of the film, particularly whether or not the GaAs component is in stoichiometry, but x-ray energy dispersive analysis (EDS) cannot meet this need. The thickness of the film is usually about 0.5-1.5 μm. If Kα peaks are used for quantification, the accelerating voltage must be more than 10 kV in order for these peaks to be excited. Under this voltage, the generation depth of x-ray photons approaches 1 μm, as evidenced by a Monte Carlo simulation and actual x-ray intensity measurement as discussed below. If a lower voltage is used to reduce the generation depth, their L peaks have to be used. But these L peaks actually are merged as one big hump simply because the atomic numbers of these three elements are relatively small and close together, and the EDS energy resolution is limited.


Sign in / Sign up

Export Citation Format

Share Document