Research on Real-time Monitor and Fault Diagnosis Specialist System for Micro-plus Air Pressure Conveying Fly Ash

Author(s):  
Zhang Lili ◽  
Hu Manyin ◽  
Du Xin ◽  
LV Jianyu
Processes ◽  
2021 ◽  
Vol 9 (4) ◽  
pp. 634
Author(s):  
Sujeong Baek ◽  
Dong Oh Kim

In manufacturing systems, pick-up operations by vacuum grippers may fail owing to manufacturing errors in an object’s surface that are within the allowable tolerance limits. In such situations, manual interference is required to resume system operation, which results in considerable loss of time as well as economic losses. Although vacuum grippers have many advantages and are widely used in the industry, it is highly difficult to directly monitor the current machine status and provide appropriate recovery feedback for stable operation. Therefore, this paper proposes a method to detect the success or failure of a suction operation in advance by analyzing the amount of outlet air pressure in the Venturi line. This was achieved by installing an air pressure sensor on the Venturi line to predict whether the current suction action will be successful. Through empirical experiments, it was found that downward movements in the z-axis of the vacuum gripper can easily rectify a faulty gripper suction operation. Real-time monitoring results verified that predictive process adjustment of the pick-up operation can be performed by modifying the z-position of the vacuum gripper.


Author(s):  
Dileep Kumar Soother ◽  
Sanaullah Mehran Ujjan ◽  
Kapal Dev ◽  
Sunder Ali Khowaja ◽  
Naveed Anwar Bhatti ◽  
...  

Sensors ◽  
2018 ◽  
Vol 18 (10) ◽  
pp. 3521 ◽  
Author(s):  
Funa Zhou ◽  
Po Hu ◽  
Shuai Yang ◽  
Chenglin Wen

Rotating machinery usually suffers from a type of fault, where the fault feature extracted in the frequency domain is significant, while the fault feature extracted in the time domain is insignificant. For this type of fault, a deep learning-based fault diagnosis method developed in the frequency domain can reach high accuracy performance without real-time performance, whereas a deep learning-based fault diagnosis method developed in the time domain obtains real-time diagnosis with lower diagnosis accuracy. In this paper, a multimodal feature fusion-based deep learning method for accurate and real-time online diagnosis of rotating machinery is proposed. The proposed method can directly extract the potential frequency of abnormal features involved in the time domain data. Firstly, multimodal features corresponding to the original data, the slope data, and the curvature data are firstly extracted by three separate deep neural networks. Then, a multimodal feature fusion is developed to obtain a new fused feature that can characterize the potential frequency feature involved in the time domain data. Lastly, the fused new feature is used as the input of the Softmax classifier to achieve a real-time online diagnosis result from the frequency-type fault data. A simulation experiment and a case study of the bearing fault diagnosis confirm the high efficiency of the method proposed in this paper.


2018 ◽  
Vol 34 (5) ◽  
pp. 529-545 ◽  
Author(s):  
Shigang Zhang ◽  
Long Wang ◽  
Ying Liu ◽  
Xiaofei Zhang ◽  
Yongmin Yang

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