Investigation on the optimal geometrical parameters for cylindrical cups in warm hydromechanical deep drawing process

2017 ◽  
Author(s):  
Mevlut Turkoz ◽  
Dogan Acar ◽  
Murat Dilmec ◽  
H. Selcuk Halkaci
Keyword(s):  
Deep Drawing ◽  
Geometrical Parameters ◽  
Drawing Process ◽  
Deep Drawing Process ◽  
Hydromechanical Deep Drawing

Finite Element Analysis and Experimental Validation of Warm Hydromechanical Deep Drawing Process

2014 ◽  
Vol 686 ◽  
pp. 535-539
Author(s):  
Dogan Acar ◽  
Mevlut Turkoz ◽  
Hasan Gedikli ◽  
Omer Necati Cora
Keyword(s):  
Finite Element Analysis ◽  
Finite Element ◽  
Deep Drawing ◽  
Drawing Process ◽  
Element Analysis ◽  
Deep Drawing Process ◽  
Hydromechanical Deep Drawing ◽  
Fea Model ◽  
Real Process ◽  
Lightweight Alloys

This study intended to establish finite element analysis (FEA) model of warm hydro mechanical deep drawing process (WHMD) of cylindrical cups by means of commercial FEA package Ls-Dyna The validity of established FEA model is verified by means of WHMD experiments through several studies. It was noted that the established model successfully simulated the real process leading to significant cost and time spent on trial-error stage in hydromechanical deep-drawing of lightweight alloys.

Aspects of Finite Element Simulation of Axi-Symmetric Hydromechanical Deep Drawing

2000 ◽  
Vol 123 (3) ◽  
pp. 411-415 ◽  
Author(s):  
M. R. Jensen ◽  
L. Olovsson ◽  
J. Danckert ◽  
K. B. Nielsen
Keyword(s):  
Finite Element ◽  
Deep Drawing ◽  
Finite Difference Approximation ◽  
Difference Approximation ◽  
Drawing Process ◽  
Deep Drawing Process ◽  
Explicit Finite Element ◽  
Hydromechanical Deep Drawing ◽  
Contact Algorithm ◽  
Element Simulation

A new approach for the Finite Element modelling of the hydromechanical deep drawing process is evaluated. In the model a Finite Difference approximation of Reynold’s equation is solved for the fluid flow between the blank and the draw die in the flange region. The approach is implemented as a contact algorithm in an explicit Finite Element code, Exhale2D. The developed model is verified against experiments and good agreement is obtained. It is concluded that the developed model is a promising approach for simulating the hydromechanical deep drawing process using the Finite Element Method.

scholarly journals Improving the Hydromechanical Deep-Drawing Process Using Aluminum Tailored Heat Treated Blanks

2015 ◽  
Vol 28 (12) ◽  
pp. 1482-1489 ◽  
Author(s):  
Antonio Piccininni ◽  
Gabriella Di Michele ◽  
Gianfranco Palumbo ◽  
Donato Sorgente ◽  
Luigi Tricarico
Keyword(s):  
Deep Drawing ◽  
Drawing Process ◽  
Deep Drawing Process ◽  
Hydromechanical Deep Drawing ◽  
Heat Treated

scholarly journals Optimization and Mapping of the Deep Drawing Force Considering Friction Combination

2021 ◽  
Vol 11 (19) ◽  
pp. 9235
Author(s):  
Hussein Zein ◽  
Osama M. Irfan
Keyword(s):  
Deep Drawing ◽  
Plastic Anisotropy ◽  
Pattern Search ◽  
Geometrical Parameters ◽  
Drawing Process ◽  
Drawing Force ◽  
Element Analysis ◽  
Complex Deformation ◽  
Friction Coefficients ◽  
Deep Drawing Process

Deep drawing is characterized by extremely complex deformation that is influenced by process characteristics such as die and punch shapes, blank shape, blank holding force, material properties, and lubrication. The optimization of the deep drawing process is a challenging issue due to the complicated functions that define and relate the process parameters. However, the optimization is essential to enhance the productivity and the product cost in the deep drawing process. In this paper, a MATLAB toolbox (Pattern Search) was employed to minimize the maximum deep drawing force (Fd-min) at different values of the operating and the geometrical parameters. As a result, a minimum deep drawing force chart (carpet plot) was generated to show the best combination of friction coefficients at the blank contact interfaces. The extracted friction coefficients guided the selection of proper lubricants while minimizing the deep drawing force. A finite element analysis (FEA) was applied through 3D model to simulate the deep drawing process. The material modeling was implemented utilizing the ABAQUS/EXPLICIT program with plastic anisotropy. The optimization results showed that the deep drawing force and the wrinkling decrease when compared with experimental and numerical results from the literature.

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