Carbon fiber reinforced polymer (CFRP) composites are lightweight materials with superior strength but are expensive due to the increased cost of carbon fibers (CFs). The addition of carbon nanotubes (CNTs) to polymer nanocomposites are becoming an excellent alternative to CF due to their unique combination of electrical, thermal, and mechanical properties. With the application of an electric field across the CNT/polymer mixture before curing, CNTs will not only be aligned along the electric field direction, but also form networks after reaching to a certain degree of alignment. In this study, an alternating current (AC) electric field was applied continuously to CNT/CF/Epoxy hybrid composites before curing. By cutting off the applied voltage when the monitored electric current increased, the degree of networking of CNTs between two CF tows was controlled. The relative electric field strength around the end of conductive carbon fiber tows in the epoxy matrix was modeled using COMSOL Multiphysics. It increased after applying AC electric field parallel to the CF tows, thereby increasing the alignment degree of CNTs and building a network to bridge the CF tows. The preliminary results indicate that the microhardness and tensile modulus between two CF tows are increased due to the networking of CNTs in this area. The fracture surface of the specimens after tensile tests were characterized to reveal more details of the microstructure.
