Topological optimization of the elastic member of dynamometer based on ANSYS

2011 ◽  
Author(s):  
Chuandong Bai ◽  
Juan Wang
Keyword(s):  
Topological Optimization

scholarly journals A Novel Approach for a Faster Prototyping of Winter Sport Equipment Using Digital Image Correlation and 3D Printing

Proceedings ◽  
2020 ◽  
Vol 49 (1) ◽  
pp. 125
Author(s):  
Martino Colonna ◽  
Benno Zingerle ◽  
Maria Federica Parisi ◽  
Claudio Gioia ◽  
Alessandro Speranzoni ◽  
...  
Keyword(s):  
3D Printing ◽  
Digital Image Correlation ◽  
Digital Image ◽  
Sport Activity ◽  
Image Correlation ◽  
Topological Optimization ◽  
Design Parameters ◽  
Sport Equipment ◽  
Novel Approach ◽  
3D Printed

The optimization of sport equipment parts requires considerable time and high costs due to the high complexity of the development process. For this reason, we have developed a novel approach to decrease the cost and time for the optimization of the design, which consists of producing a first prototype by 3D printing, applying the forces that normally acts during the sport activity using a test bench, and then measuring the local deformations using 3D digital image correlation (DIC). The design parameters are then modified by topological optimization and then DIC is performed again on the new 3D-printed modified part. The DIC analysis of 3D-printed parts has shown a good agreement with that of the injection-molded ones. The deformation measured with DIC are also well correlated with those provided by finite element method (FEM) analysis, and therefore DIC analysis proves to be a powerful tool to validate FEM models.

Reverse Modeling and Topological Optimization for Lightweight Design of Automobile Wheel Hubs with Hollow Ribs

2019 ◽  
Vol 17 (09) ◽  
pp. 1950064
Author(s):  
P. F. Xu ◽  
S. Y. Duan ◽  
F. Wang
Keyword(s):  
Finite Element ◽  
Lightweight Design ◽  
Element Model ◽  
Optimization Method ◽  
Modeling Technique ◽  
Topological Optimization ◽  
Time Interval ◽  
Braking Performance ◽  
Existing Structures ◽  
Physical Conditions

Lightweight of wheel hubs is the linchpin for reducing the unsprung mass and improving the vehicle dynamic and braking performance of vehicles, thus, sustaining stability and comfortability. Current experience-based lightweight designs of wheel hubs have been argued to render uneven distribution of materials. This work develops a novel method to combine the reverse modeling technique with the topological optimization method to derive lightweight wheel hubs based on the principles of mechanics. A reverse modeling technique is first adopted to scan and reproduce the prototype 3D geometry of the wheel hub with solid ribs. The finite element method (FEM) is then applied to perform stress analysis to identify the maximum stress and its location of wheel hub under variable potential physical conditions. The finite element model is then divided into optimization region and nonoptimized region: the former is the interior portion of spoke and the latter is the outer surface of the spoke. A topology optimization is then conducted to remove the optimization region which is interior material of the spokes. The hollow wheel hub is then reconstructed with constant wall thickness about 5[Formula: see text]mm via a reverse modeling technique. The results show that the reconstructed model can reduce the mass of 12.7% compared to the pre-optimized model. The present method of this paper can guarantee the optimal distribution of wheel hub material based on mechanics principle. It can be implemented automatically to shorten the time interval for optimal lightweight designs. It is especially preferable for many existing structures and components as it maintains the structural appearance of optimization object.

scholarly journals Strut-and-tie models for linear and nonlinear behavior of concrete based on topological evolutionary structure optimization (ESO)

2019 ◽  
Vol 12 (1) ◽  
pp. 87-100
Author(s):  
R. M. LANES ◽  
M. GRECO ◽  
M. B. B. F. GUERRA
Keyword(s):  
Nonlinear Behavior ◽  
Structure Optimization ◽  
Internal Flow ◽  
Optimization Method ◽  
Topological Optimization ◽  
Structural Elements ◽  
Stress Concentrations ◽  
Progressive Reduction ◽  
Strut And Tie ◽  
Safety And Reliability

Abstract The search for representative resistant systems for a concrete structure requires deep knowledge about its mechanical behavior. Strut-and-tie models are classic analysis procedures to the design of reinforced concrete regions where there are stress concentrations, the so-called discontinuous regions of the structure. However, this model is strongly dependent of designer’s experience regarding the compatibility between the internal flow of loads, the material’s behavior, the geometry and boundary conditions. In this context, the present work has the objective of presenting the application of the strut-and-tie method in linear and non-linear on some typical structural elements, using the Evolutionary Topological Optimization Method (ESO). This optimization method considers the progressive reduction of stiffness with the removal of elements with low values of stresses. The equivalent truss system resulting from the analysis may provide greater safety and reliability.

Numerical Experiments in Using Voronoi Cell Finite Elements for Topology Optimization

2009 ◽  
Author(s):  
James M. Gibert ◽  
Georges M. Fadel
Keyword(s):  
Topology Optimization ◽  
Isotropic Material ◽  
Numerical Experiments ◽  
Voronoi Cell ◽  
Material Model ◽  
Topological Optimization ◽  
Advantages And Disadvantages ◽  
Compliance Minimization ◽  
Design Variables ◽  
Standard Linear

This paper provides two separate methodologies for implementing the Voronoi Cell Finite Element Method (VCFEM) in topological optimization. Both exploit two characteristics of VCFEM. The first approach utilizes the property that a hole or inclusion can be placed in the element: the design variables for the topology optimization are sizes of the hole. In the second approach, we note that VCFEM may mesh the design domain as n sided polygons. We restrict our attention to hexagonal meshes of the domain while applying Solid Isotropic Material Penalization (SIMP) material model. Researchers have shown that hexagonal meshes are not subject to the checker boarding problem commonly associated with standard linear quad and triangle elements. We present several examples to illustrate the efficacy of the methods in compliance minimization as well as discuss the advantages and disadvantages of each method.

scholarly journals A Design Method for the Cogging Torque Minimization of Permanent Magnet Machines with a Segmented Stator Core Based on ANN Surrogate Models

Energies ◽  
2021 ◽  
Vol 14 (7) ◽  
pp. 1880
Author(s):  
Elia Brescia ◽  
Donatello Costantino ◽  
Paolo Roberto Massenio ◽  
Vito Giuseppe Monopoli ◽  
Francesco Cupertino ◽  
...  
Keyword(s):  
Finite Element ◽  
Permanent Magnet ◽  
Design Method ◽  
Heuristic Approach ◽  
Topological Optimization ◽  
Permanent Magnet Machines ◽  
Stator Core ◽  
Cogging Torque ◽  
Design Formula ◽  
Harmonic Components

Permanent magnet machines with segmented stator cores are affected by additional harmonic components of the cogging torque which cannot be minimized by conventional methods adopted for one-piece stator machines. In this study, a novel approach is proposed to minimize the cogging torque of such machines. This approach is based on the design of multiple independent shapes of the tooth tips through a topological optimization. Theoretical studies define a design formula that allows to choose the number of independent shapes to be designed, based on the number of stator core segments. Moreover, a computationally-efficient heuristic approach based on genetic algorithms and artificial neural network-based surrogate models solves the topological optimization and finds the optimal tooth tips shapes. Simulation studies with the finite element method validates the design formula and the effectiveness of the proposed method in suppressing the additional harmonic components. Moreover, a comparison with a conventional heuristic approach based on a genetic algorithm directly coupled to finite element analysis assesses the superiority of the proposed approach. Finally, a sensitivity analysis on assembling and manufacturing tolerances proves the robustness of the proposed design method.

Design and topological optimization of rear pressure bulkhead for a typical aircraft

2021 ◽  
Vol ahead-of-print (ahead-of-print) ◽  
Author(s):  
Marshal Thakran ◽  
Meenakshi ◽  
Jitender Sharma ◽  
Charles Gilbert Martin
Keyword(s):  
Numerical Analysis ◽  
Significant Influence ◽  
Design Methodology ◽  
Structural Integrity ◽  
Topological Optimization ◽  
Content Type ◽  
Iterative Design ◽  
Practical Implications ◽  
Insight Into ◽  
Selection Of

Purpose The purpose of this paper is to evaluate the model of a rear pressure bulkhead with different design optimizations to meet the pressurized cabin requirements of an aircraft. Design/methodology/approach This paper presents the results of the static analysis of a dome-shaped rear pressure bulkhead model designed in Catia-v5. Numerical analysis of model meshed in hyper-mesh and solved using Opti-Struct for iterative design optimizations. Findings All the iterative models are analyzed at 9 Psi. Rear pressure bulkhead designed with L-section stringer shows better results than the model optimized with T-section stringer for the same thickness. The model optimized with L-shaped stinger also reduces the weight of the bulkhead without affecting the structural integrity. Practical implications It has been concluded in this paper that the selection of specific shapes of the stringers shows a significant influence on weight reduction. Originality/value This paper provides a topical, technical insight into the design and development of a rear pressure bulkhead. It also outlines the future development of dome-shaped rear pressure bulkhead.

Innovative Design, Structural Optimization and Additive Manufacturing of New-Generation Turbine Blades

2021 ◽  
pp. 1-31
Author(s):  
Lorenzo Pinelli ◽  
Andrea Amedei ◽  
Enrico Meli ◽  
Federico Vanti ◽  
Benedetta Romani ◽  
...  
Keyword(s):  
Topology Optimization ◽  
Additive Manufacturing ◽  
Structural Optimization ◽  
Turbine Blade ◽  
Turbine Blades ◽  
Topological Optimization ◽  
Mode Shapes ◽  
Structural Topology Optimization ◽  
Structural Topology ◽  
New Generation

Abstract The need for high performances is pushing the complexity of mechanical design at very high levels, especially for turbomachinery components. Structural topology optimization methods together with additive manufacturing techniques for high resistant alloys are considered very promising tools, but their potentialities have not been deeply investigated yet for critical rotating components like new-generation turbine blades. This research work proposes a methodology for the design, the optimization and the additive manufacturing of extremely stressed turbomachinery components like turbine blade-rows. The presented procedure pays particular attention to important aspects of the problems as fluid-structure interactions and fatigue of materials, going beyond the standard structural optimization approaches found in the literature. The numerical procedure shows robustness and efficiency, making the proposed methodology a good tool for rapid design and prototyping, and for reducing the design costs and the time-to-market typical of these mechanical elements. The procedure has been applied to a low-pressure turbine rotor to improve the aeromechanical behavior while keeping the aerodynamic performance. From the original geometry, mode-shapes, forcing functions and aerodynamic damping have been numerically evaluated and are used as input data for the following topological optimization. Finally, the optimized geometry has been verified in order to confirm the improved aeromechanical design. After the structural topology optimization, the final geometries provided by the procedure have been then properly rendered to make them suitable for additive manufacturing. Some prototypes of the new optimized turbine blade have been manufactured to be tested in terms of fatigue.

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