Experimental evaluation of lubricating oil film pressure and temperarture of elliptical non-circular journal bearing profile

Author(s):  
Amit Singla ◽  
Amit Chauhan
2016 ◽  
Vol 68 (3) ◽  
pp. 349-360 ◽  
Author(s):  
Amit Singla ◽  
Amit Chauhan

Purpose The current trend of modern industry is to use machineries which rotate at high speed along with the capability of carrying heavy rotor loads. This paper aims at static thermal analysis of two different profiles of non-circular journal bearings – a true elliptical bearing and orthogonal bearing. Design/methodology/approach The Reynolds equation has been solved through finite difference method to compute the oil film pressure. Parabolic temperature profile approximation technique has been used to solve the energy equation and thus used for computation of various bearing performance characteristics such as thermo-hydrodynamic oil film pressure, temperature, load capacity, Sommerfeld number and power loss characteristics across the bearing. The effect of ellipticity ratio on the bearing performance characteristics has also been obtained for both the elliptical and vertical offset bearing using three different commercially available grades of oil (Hydrol 32, 68 and 100). Findings It has been observed that the thermo-hydrodynamic pressure and temperature rise of the oil film is less in orthogonal bearing as compared to the true elliptical bearing for same operating conditions. The effect of ellipticity ratio of non-circularity on bearing performance parameters have been observed to be less in case of elliptical bearing as compared to orthogonal bearing. It has been concluded that though the rise in oil film temperature is high for true elliptical bearing, but still it should be preferred over orthogonal profile under study, as it has comparably good load-carrying capacity. Originality/value The performance parametric analysis will help the designers to select such kind of non-circular journal bearing for various applications.


2013 ◽  
Vol 6 (20) ◽  
pp. 3871-3878 ◽  
Author(s):  
Diyar I. Ahmed ◽  
S. Kasolang ◽  
Basim A. Khidhir ◽  
B.F. Yousif

Author(s):  
Changmin Chen ◽  
Jianping Jing ◽  
Jiqing Cong ◽  
Chao Ji

The acquisition of the oil film pressure and forces on the bearing pads through experimentation is crucial to understanding the characteristics of journal bearing. Lots of efforts had been taken in film pressure measurement, and the pressure was obtained at specified position on the bearing pads. However, due to the space and structure constraint, merely very limited number of the point pressure can be obtained with traditional sensors and acquiring the detail pressure field on whole bearing pad surface is still an open challenge. In this paper, a method based on thin-film sensors technique is proposed and employed to measure the pressure distribution and oil film forces of journal bearings. The measurement is conducted on a cylindrical journal bearing with two axial grooves, and ElectroMechanical Film sensor arrays are designed and laid on the surface of the bearing pads. The oil film pressure is acquired at up to 32 measurement points in total along the bearing pads in both circumference and axial directions. The pressure distribution in a wide rotation speed range is obtained successfully by using fitting algorithm. Furthermore, the oil film forces on horizon and vertical direction are obtained through the integration of the measured pressure filed. The test results prove that it is feasible to measure the oil pressure filed of journal bearings using ElectroMechanical Film piezo-film sensor array.


2013 ◽  
Vol 393 ◽  
pp. 881-887
Author(s):  
Diyar I. Ahmed ◽  
Salmiah Kasolang ◽  
Basim A. Khidhir ◽  
C.F. Mat Taib

In the present work, a fuzzy logic model is developed to predict the oil-film pressure in hydrodynamic plain journal bearing. In the development of predictive model, journal bearing parameters of speed, load and oil-feed pressure are considered as model independent variables. For this purpose, a number of experiments, based Box-Behnken experiment design technique, are performed to observe the oil-film pressure values. The results revealed that the model is able to predict the oil-film pressure adequately.


2013 ◽  
Vol 318 ◽  
pp. 220-224
Author(s):  
Li Jun Du ◽  
Yao Yao Hong ◽  
She Miao Qi

As is well known, almost all the machines need to start and brake. In this process, the lubrication state of their parts changes instantaneously. In this paper, an isothermal study for the line contact elastohydrodynamic lubrication (EHL), which is in rapid braking process and under a constant load, is carried out by using a simplified multigrid method. Numerical results indicate that the oil film thickness decreases and the oil film pressure increases with the decrease of the speed during the process of rapid braking. The oil film shrinks quickly and the oil entrapment occurs when the speed reduces to a certain range. Simultaneously, the distribution of oil film pressure tends to the central lubrication area. The size of the oil entrapment area and the changes of the oil film pressure are closely related to the braking time and the initial speed, which reflects the transient effects of the lubricating oil film.


2012 ◽  
Vol 602-604 ◽  
pp. 2170-2173
Author(s):  
Jun Yan Zhang ◽  
Su Fen Zhang ◽  
You Wei Zhang

Based on the fast fourier transform (FFT) and flexibility matrix method, the effects of the FFT and flexibility matrix method on the distribution of oil film pressure, elastic deformation in the steady load and the journal center orbit of the connecting rod big-end bearings in the dynamic load are investigated. The results are shown that when the eccentricity ratio is more than 1, the maximum oil film pressure obtained by FFT method is bigger on both ends of the journal bearing and on its intermediate position is smaller. To the connecting rod big-end bearing, under the dynamic load condition, there is the same trend of the journal center orbit with two methods. However, with FFT method, the journal is largely deviated from bearing center.


2016 ◽  
Vol 68 (6) ◽  
pp. 702-711 ◽  
Author(s):  
Amit Singla ◽  
Amit Chauhan

Purpose The non-circular journal bearings may be used over circular journal bearings because of their superior thermal stability. The paper aims at experimental study of thermal performance of two different true elliptical and orthogonally displaced non-circular journal bearing profiles. Design/methodology/approach The experiments have been conducted on a specially designed test rig which simultaneously evaluates oil film pressure and temperature along the circumference of non-circular journal bearing. The tests are conducted for the designed true elliptical and orthogonally displaced journal bearing at three different rotational speeds of 2,000, 3,000 and 4,000 rpm under the influence of steadily applied load varied from 0.5 to 2.0 kN. The data collected during experimentation have been used to evaluate thermal performance parameters such as maximum pressure, flow rate and effective temperature of the bearings under study. Findings It has been observed experimentally that two lobes of pressure and temperature have been obtained for both the elliptical and orthogonally displaced journal bearing. The negative pressure zone (cavitation area) has been observed to be reduced along the circumference for both the journal bearings which results in less thermal degradation of an oil as compared to circular journal bearing. The oil film pressure and temperature increases with the increase in radial load of both the bearings. The maximum temperature rise of oil film is more in case of elliptical bearing as compared to the orthogonally displaced bearing. Originality/value The experimental data presented in this paper will help the designers to select such kind of non-circular journal bearing for various applications. The designed bearings have resulted in reduced cavitation zone and two positive pressure lobes have been observed which may result in application of such bearings as an alternate for circular journal bearing.


2012 ◽  
Vol 594-597 ◽  
pp. 2727-2730
Author(s):  
Jun Yan Zhang ◽  
Shu Kui Han ◽  
Su Fen Zhang ◽  
You Wei Zhang

Based on the fast fourier transform(FFT) and flexibility matrix method, the study is presented for journal bearing elastohydrodynamic lubrication. The effects of FFT and flexibility matrix method on the distribution of oil film pressure and elastic deformation in the steady load are investigated. The results are shown that the difficulty of the EHL for journal bearings in the case of high eccentricity ratios or heave loads can be effectively solved by the FFT method. When the eccentricity ratio is smaller, the magnitude and distribution of the oil film pressure are basic agreement by FFT method and flexibility matrix method. When the eccentricity ratio enhances, the maximum oil film pressure obtained by FFT method is bigger on both ends of the journal bearing and on its intermediate is smaller.


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