Natural graphite sheet heat sinks: A review of the material properties, benefits, and challenges

Author(s):  
Martin Cermak ◽  
Majid Bahrami ◽  
John Kenna
2020 ◽  
Vol 10 (1) ◽  
Author(s):  
Martin Cermak ◽  
Nicolas Perez ◽  
Michael Collins ◽  
Majid Bahrami

Abstract Natural graphite sheet (NGS) is compressible, porous, electrically and thermally conductive material that shows a potential to be used in fuel cells, flow batteries, electronics cooling systems, supercapacitors, adsorption air conditioning, and heat exchangers. We report the results of an extensive material characterization study that focuses on thermal conductivity, thermal diffusivity, electrical conductivity, coefficient of thermal expansion (CTE), compression strain, and emissivity. All the properties are density-dependent and highly anisotropic. Increasing the compression from 100 to 1080 kPa causes the through-plane thermal and electrical conductivities to increase by up to 116% and 263%, respectively. The properties are independent of the sheet thickness. Thermal and electrical contact resistance between stacked NGS is negligible at pressures 100 to 1080 kPa. In the in-plane direction, NGS follows the Wiedemann-Franz law with Lorenz number 6.6 $$\times $$ × 10$$^{-6}$$ - 6 W $$\Omega $$ Ω K$$^{-2}$$ - 2 . The in-plane CTE is low and negative (shrinkage with increasing temperature), while the through-plane CTE is high, increases with density, and reaches 33 $$\times $$ × 10$$^{-6}$$ - 6 K$$^{-1}$$ - 1 . Microscope images are used to study the structure and relate it to material properties. An easy-to-use graphical summary of the forming process and NGS properties are provided in Appendices A and B.


IEEE Access ◽  
2020 ◽  
Vol 8 ◽  
pp. 80827-80835 ◽  
Author(s):  
Martin Cermak ◽  
Xavier Faure ◽  
Mohammad Ali Saket ◽  
Majid Bahrami ◽  
Martin Ordonez

Author(s):  
M.E. Emetere ◽  
O.D. Okonkwo ◽  
S. Jack-Quincy

This article describes how the actualization of clean-burning, efficient cook stoves had been achieved. However, the research on energy generating cook-stoves is far from resolved. The construction of the energy generating cook-stove depends mainly on the heat sink and thermoelectric converter. In this article, the material properties of the heat sink were advanced. Due to the drive for waste-to-wealth initiative, the authors chose four samples of heat sinks from an electronic waste dumpsite. An energy generating cook-stove was constructed and further experimentation was carried out to determine the slew rate, heat flow rate, power, voltage and temperature of each heat sink. Beyond the accomplishment of the experimentation, it was observed that the collapse or growth of the limiting boundaries formed by the constituents of steel determines the microstructural tendencies, mechanical properties, and alloy chemistry of the heat sink. Based on the objective of turning waste-to-wealth, only one sample was recommended for future research.


Author(s):  
V. Dubovsky ◽  
G. Barzilay ◽  
G. Granot ◽  
G. Ziskind ◽  
R. Letan

This study deals with heat transfer from pin-fin aluminum heat sinks to a phase-change material (PCM) which fills the inter-fin space. The sinks have a horizontal base and accordingly their fins are vertical. The sink base dimensions are 100 mm by 100 mm, with fin height of 10 mm, 20 mm or 30 mm, and cross section of 4 mm×4 mm. The number of fins varies, e.g. 49, 64, 81, etc. The applied power is between 50 W to 250 W, corresponding to the heat fluxes of 5–25 kW/m2. The present paper reports mostly numerical results, but the numerical model is validated using the findings from an ongoing experimental investigation, in which a commercially available paraffin wax RT-35 is used as the PCM, with the melting temperature of about 35 °C. The simulations reflect the material properties, geometry, and other features of the experimental set-up, including heating with an electrical foil heater. Accordingly, the base temperature serves as the dependent parameter. Numerical simulations, performed using the Fluent 6.2 software, serve to obtain detailed melting patterns and explain the effect of fin size and number on sink performance.


2020 ◽  
Vol 88 (5) ◽  
pp. 429-433
Author(s):  
Hiroshi OKANO ◽  
Takashi INOUE ◽  
Toshihiro HOSOKAWA ◽  
Akiyoshi TAKEDA

2022 ◽  
Vol 327 ◽  
pp. 231-237
Author(s):  
Marco Speth ◽  
Mathias Liewald ◽  
Kim Rouven Riedmüller ◽  
Laura Schomer

Hybrid material structures allow different material properties to be combined in one single component and thus to meet high functional requirements. When manufacturing such hybrid components, particular attention must be paid to the transition zones between metallic composite partners. These transition zones need to show largely homogeneous and materially bonded structures in order to ensure ideal transmission of the material properties and to prevent component failure due to material defects. In this respect, this paper focuses on a newly developed process in which a powder metallurgical route is combined with semi-solid forming technology. Here, porous copper green bodies are inserted into a forming die and subsequently forged together with a semi-solid aluminium alloy. In this way, it was tried to combine both metal materials into a material locking or at least into a form locking manner in order to achieve ideal material properties in the final hybrid component. The aim of this paper is to find suitable process parameters to infiltrate the porous copper inlay with the semi-solid aluminium alloy during thixoforming. Therefore, different process parameters such as varying liquid fraction of the aluminium alloy and different densities of the green bodies were examined during the production of simply shaped hybrid Al-Cu-components. Afterwards the infiltration depth and produced microstructure of the components was analysed. In the future, this process allows for producing aluminium-copper hybrid heat sinks with improved heat transfer properties compared to conventional produced heat sinks.


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