Lateral-Flow Effect on Endwall Heat Transfer and Pressure Drop in a Pin-Fin Trapezoidal Duct of Various Pin Shapes

2000 ◽  
Vol 123 (1) ◽  
pp. 133-139 ◽  
Author(s):  
Jenn-Jiang Hwang ◽  
Chau-Ching Lu

The effects of lateral-flow ejection 0<ε<1.0, pin shapes (square, diamond, and circular), and flow Reynolds number (6000<Re<40,000) on the endwall heat transfer and pressure drop for turbulent flow through a pin-fin trapezoidal duct are studied experimentally. A staggered pin array of five rows and five columns is inserted in the trapezoidal duct, with the same spacings between the pins in the streamwise and spanwise directions: Sx/d=Sy/d=2.5. Three different-shaped pins of length from 2.5<l/d<4.6 span the distance between two endwalls of the trapezoidal duct. Results reveal that the pin-fin trapezoidal duct with lateral-flow rate of ε=0.3-0.4 has a local minimum endwall-averaged Nusselt number and Euler number for all pin shapes investigated. The trapezoidal duct of lateral outlet flow only (ε=1.0) has the highest endwall heat transfer and pressure drop. Moreover, the square pin results in a better heat transfer enhancement than the diamond pin, and subsequently than the circular pin. Finally, taking account of the lateral-flow rate and the flow Reynolds number, the work develops correlations of the endwall-averaged heat transfer with three different pin shapes.

Author(s):  
Jenn-Jiang Hwang ◽  
Chau-Ching Lu

Effects of the lateral-flow ejection (0 ≦ ε ≦ 1.0), pin shapes (square, diamond and circular) and flow Reynolds number (6,000 ≦ Re ≦ 40,000) on the endwall heat transfer and pressure drop for turbulent flow through a pin-fin trapezoidal duct are studied experimentally. The trapezoidal duct are inserted with a staggered pin array of five rows and five columns, with the same spacings between the pins in streamwise and spanwise directions of Sx/d = Sy/d = 2.5. Three different-shaped pins of length from 2.5 < l/d < 4.6 span the distance between two endwalls of the trapezoidal duct. Results reveal that the pin-fin trapezoidal duct with a lateral-flow rate of ε = 0.3–0.4 has a local minimum endwall-averaged Nusselt number and Euler number for all pin shapes investigated. The trapezoidal duct of lateral outlet flow only (ε = 1.0) has the highest endwall heat transfer and pressure drop. Moreover, the square pin performs a better heat transfer enhancement than the diamond pin, and subsequently than the circular pin. Finally, taking account of the lateral-flow rate and the flow Reynolds number develops correlations of the endwall-averaged heat transfer for three different pin shapes.


2012 ◽  
Vol 135 (1) ◽  
Author(s):  
C. Neil Jordan ◽  
Lesley M. Wright

An alternative to ribs for internal heat transfer enhancement of gas turbine airfoils is dimpled depressions. Relative to ribs, dimples incur a reduced pressure drop, which can increase the overall thermal performance of the channel. This experimental investigation measures detailed Nusselt number ratio distributions obtained from an array of V-shaped dimples (δ/D = 0.30). Although the V-shaped dimple array is derived from a traditional hemispherical dimple array, the V-shaped dimples are arranged in an in-line pattern. The resulting spacing of the V-shaped dimples is 3.2D in both the streamwise and spanwise directions. A single wide wall of a rectangular channel (AR = 3:1) is lined with V-shaped dimples. The channel Reynolds number ranges from 10,000–40,000. Detailed Nusselt number ratios are obtained using both a transient liquid crystal technique and a newly developed transient temperature sensitive paint (TSP) technique. Therefore, the TSP technique is not only validated against a baseline geometry (smooth channel), but it is also validated against a more established technique. Measurements indicate that the proposed V-shaped dimple design is a promising alternative to traditional ribs or hemispherical dimples. At lower Reynolds numbers, the V-shaped dimples display heat transfer and friction behavior similar to traditional dimples. However, as the Reynolds number increases to 30,000 and 40,000, secondary flows developed in the V-shaped concavities further enhance the heat transfer from the dimpled surface (similar to angled and V-shaped rib induced secondary flows). This additional enhancement is obtained with only a marginal increase in the pressure drop. Therefore, as the Reynolds number within the channel increases, the thermal performance also increases. While this trend has been confirmed with both the transient TSP and liquid crystal techniques, TSP is shown to have limited capabilities when acquiring highly resolved detailed heat transfer coefficient distributions.


2009 ◽  
Vol 132 (1) ◽  
Author(s):  
N. J. Fiala ◽  
I. Jaswal ◽  
F. E. Ames

Heat transfer and film cooling distributions have been acquired for a vane trailing edge with letterbox partitions. Additionally, pressure drop data have been experimentally determined across a pin fin array and a trailing edge slot with letterbox partitions. The pressure drop across the array and letterbox trailing edge arrangement was measurably higher than for the gill slot geometry. Experimental data for the partitions and the inner suction surface region downstream from the slot have been acquired over a four-to-one range in vane exit condition Reynolds number (500,000, 1,000,000, and 2,000,000), with low (0.7%), grid (8.5%), and aerocombustor (13.5%) turbulence conditions. At these conditions, both heat transfer and adiabatic film cooling distributions have been documented over a range of blowing ratios (0.47≤M≤1.9). Heat transfer distributions on the inner suction surface downstream from the slot ejection were found to be dependent on both ejection flow rate and external conditions. Heat transfer on the partition side surfaces correlated with both exit Reynolds number and blowing ratio. Heat transfer on partition top surfaces largely correlated with exit Reynolds number but blowing ratio had a small effect at higher values. Generally, adiabatic film cooling levels on the inner suction surface are high but decrease near the trailing edge and provide some protection for the trailing edge. Adiabatic effectiveness levels on the partitions correlate with blowing ratio. On the partition sides adiabatic effectiveness is highest at low blowing ratios and decreases with increasing flow rate. On the partition tops adiabatic effectiveness increases with increasing blowing ratio but never exceeds the level on the sides. The present paper, together with a companion paper that documents letterbox trailing edge aerodynamics, is intended to provide engineers with the heat transfer and aerodynamic loss information needed to develop and compare competing trailing edge designs.


1999 ◽  
Vol 121 (2) ◽  
pp. 264-271 ◽  
Author(s):  
J.-J. Hwang ◽  
D.-Y. Lai ◽  
Y.-P. Tsia

Experiments are conducted to determine the log-mean averaged Nusselt number and overall pressure-drop coefficient in a pin-fin trapezoidal duct that models the cooling passages in modern gas turbine blades. The effects of pin arrangement (in-line and staggered), flow Reynolds number (6,000 ≦ Re ≦ 40,000) and ratio of lateral-to-total flow rate (0 ≦ ε ≦ 1.0) are examined. The results of smooth trapezoidal ducts without pin arrays are also obtained for comparison. It is found that, for the single-outlet-flow duct, the log-mean averaged Nusselt number in the pin-fin trapezoidal duct with lateral outlet is insensitive to the pin arrangement, which is higher than that in straight-outlet-flow duct with the corresponding pin array. As for the trapezoidal ducts having both outlets, the log-mean averaged Nusselt number has a local minimum value at about ε = 0.3. After about ε ≧ 0.8, the log-mean averaged Nusselt number is nearly independent of the pin configuration. Moreover, the staggered pin array pays more pressure-drop penalty as compared with the in-line pin array in the straight-outlet-flow duct; however, in the lateral-outlet-flow duct, the in-line and staggered pin arrays yield almost the same overall pressure drop.


Author(s):  
Bolaji O. Olayiwola ◽  
Gerhard Schaldach ◽  
Peter Walzel

Heat transfer enhancement by pulsating flow in a zigzag channel has been numerically studied using a commercial CFD software for the ranges of laminar flow 0 < Re < 550. The influence of inclination angle α of the zigzag channel and oscillation parameters is investigated. The amplitude of the pulsatile flow was varied between 0.5 mm and 4 mm. The frequency f ranges between 0.5 Hz and 5.5 Hz. For steady flow, fluid mixing is promoted by self induced fluctuation due to the instability of the flow. The Reynolds number Re for the occurrence of significant eddy decreases with increase of the inclination angle of the channel. Superposition of oscillation additionally promotes further fluid mixing by the propagation of different scales of vortices. In comparison to straight channels, significant heat transfer in the laminar regime is possible using a zigzag channel with inclination angle greater than 15°. Further intensification of the heat transfer is possible with superposition of oscillation on the main flow through the channel. However, the heat transfer enhancement due to imposed oscillation is found to increase with decreasing Reynolds number. The effect of the imposed oscillation yields heat transfer enhancement E of up to 1.41 when compared with steady flow in zigzag channel at Reynolds number Re = 107, frequency f = 2.17 Hz and oscillation amplitude A = 1mm using a zigzag channel with an inclination angle α = 15°. Further heat transfer enhancement E of up to 1.80 at the same flow and oscillation conditions is possible with a zigzag channel having inclination angle α = 45°. The influence of oscillation frequency on the heat transfer enhancement E becomes significant as soon as the Womersley number W > 41.32. The effect of superposition of oscillation is not significant using a zigzag channel with inclination angle α = 60°. When the oscillation amplitude is increased up to 4 mm at Reynolds number Re = 107, frequency f = 2.17 Hz and inclination angle α = 45°, the heat transfer enhancement E of about 3.3 is obtained.


Author(s):  
Metapun Nuntakulamarat ◽  
Chao-Cheng Shiau ◽  
Je-Chin Han

Abstract This paper focuses on the measurements of heat transfer enhancement and pressure drop of different pin or fin configurations in a high aspect ratio (AR = 9.57/1.2) channel. Two different pin-fin shapes including circular pins and strip fins were studied. Different pin-fin spacings for circular pins (S/D = 2, 4) and strip fins (S/W = 8, 16) were investigated, respectively. In addition, the thickness effect of the strip fin was included in this study. The regionally averaged heat transfer measurement method was used to acquire the heat transfer coefficients on two opposite featured surfaces within the test channel. For each configuration, the tested Reynolds number was ranging from 20,000 to 80,000. The results indicate that the channel with circular pins has better heat transfer enhancement and higher pressure loss than their strip fins counterparts. However, the strip fins are considered better designs in terms of thermal performance. For the gas turbine designers aim at developing an improved internal cooling feature, this work demonstrates the great potential of the strip fins as a novel and effective cooling design compared with the conventional circular pins.


Author(s):  
Ravi Arora ◽  
Anna Lee Tonkovich ◽  
Mike J. Lamont ◽  
Thomas Yuschak ◽  
Laura Silva

The two important considerations in the design of a heat exchanger are — the total heat transfer rate and the allowable pressure drop. The allowable pressure drop defines the maximum flow rate through a single microchannel and economics drives the design towards this flow rate. Typically the flow rate in the microchannel is in laminar flow regime (Re < 2000) due to smaller hydraulic diameter. The laminar flow heat transfer in a smooth microchannel is limited by the boundary layer thickness. Commonly the heat transfer rate is enhanced by passively disrupting the laminar boundary layer using protrusions or depressions in the channel walls. More often these methods are best applicable at small range of Reynolds number where the heat transfer rate enhancement is more than the pressure drop increase and break down as the flow rate is changed outside the range. The benefit of a flow disruption method can be reaped only if it provides higher heat transfer enhancement than the increase in the pressure drop at the working flow rates in the microchannel. A heat transfer efficient microchannel design has been developed using wall features that create stable disrupted flow and break the laminar boundary layer in a microchannel over a wide range of flow rates. The paper experimentally investigates the developed design for the heat transfer enhancement and pressure drop increase compared to a smooth wall microchannel. A simple microchannel device was designed and fabricated with and without wall features. The experiments with single gas phase fluid showed promising results with the developed wall feature design as the heat transfer rate increase was 20% to 80% more than the pressure drop increase in the laminar regime. The wall feature design was an important variable to affect the magnitude of performance enhancement in different flow regime. A general criterion was developed to judge the efficacy of wall feature design that can be used during a microchannel heat exchanger design.


Energies ◽  
2019 ◽  
Vol 12 (14) ◽  
pp. 2702
Author(s):  
Miao Qian ◽  
Jie Li ◽  
Zhong Xiang ◽  
Chao Yan ◽  
Xudong Hu

To improve the efficiency of hydrogen-producing microreactors with non-uniform pin-fin array, the influence of the pin diameter degressive gradient of the non-uniform pin-fin array (NPFA) on heat transfer and pressure drop characteristics is analyzed in this study via numerical simulation under low Reynolds number conditions. Because correlations in prior studies cannot be used to predict the Nusselt number and pressure drop in the NPFA, new heat transfer and friction factor correlations are developed in this paper to account for the effect of the pin diameter degressive gradient, providing a method for the optimized design of the pin diameter degressive gradient for a microreactor with NPFA. The results show that the Nusselt number and friction factor under a low Reynolds number are quite sensitive to the pin diameter degressive gradient. Based on the new correlations, the exponents of the pin diameter degressive gradient for the friction factor and Nusselt number were 6.9 and 2.1, respectively, indicating the significant influence of the pin diameter degressive gradient on the thermal and hydrodynamic characteristics in the NPFA structure.


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