Heat Transfer and Pressure Drop in Pin-Fin Trapezoidal Ducts

1999 ◽  
Vol 121 (2) ◽  
pp. 264-271 ◽  
Author(s):  
J.-J. Hwang ◽  
D.-Y. Lai ◽  
Y.-P. Tsia

Experiments are conducted to determine the log-mean averaged Nusselt number and overall pressure-drop coefficient in a pin-fin trapezoidal duct that models the cooling passages in modern gas turbine blades. The effects of pin arrangement (in-line and staggered), flow Reynolds number (6,000 ≦ Re ≦ 40,000) and ratio of lateral-to-total flow rate (0 ≦ ε ≦ 1.0) are examined. The results of smooth trapezoidal ducts without pin arrays are also obtained for comparison. It is found that, for the single-outlet-flow duct, the log-mean averaged Nusselt number in the pin-fin trapezoidal duct with lateral outlet is insensitive to the pin arrangement, which is higher than that in straight-outlet-flow duct with the corresponding pin array. As for the trapezoidal ducts having both outlets, the log-mean averaged Nusselt number has a local minimum value at about ε = 0.3. After about ε ≧ 0.8, the log-mean averaged Nusselt number is nearly independent of the pin configuration. Moreover, the staggered pin array pays more pressure-drop penalty as compared with the in-line pin array in the straight-outlet-flow duct; however, in the lateral-outlet-flow duct, the in-line and staggered pin arrays yield almost the same overall pressure drop.

Author(s):  
J.-J. Hwang ◽  
D.-Y. Lia ◽  
Y.-P. Tsia

Experiments are conducted to determine the log-mean averaged Nusselt number and overall pressure-drop coefficient in a pin-fin trapezoidal duct that models the cooling passages in modem gas turbine blades. The effects of pin arrangement (in-line and staggered), flow Reynolds number (6,000 ≦ Re ≦ 40,000) and ratio of lateral-to-total flow rate (0 ≦ ε ≦ 1.0) are examined. The results of smooth trapezoidal ducts without pin arrays are also obtained for comparison. It is found that, for the single-outlet-flow duct, the log-mean averaged Nusselt number in the pin-fin trapezoidal duct with lateral outlet is insensitive to the pin arrangement, which is higher than that in straight-outlet-flow duct with the corresponding pin array. As for the trapezoidal ducts having both outlets, the log-mean averaged Nusselt number has a local minimum value at about ε = 0.3. After about ε ≧ 0.8, the log-mean averaged Nusselt number is nearly independent on the pin configuration. Moreover, the staggered pin array pays more pressure-drop penalty as compared with the in-line pin array in the straight-outlet-flow duct: however, in the lateral-outlet-flow duct, the in-line and staggered pin arrays yield almost the same overall pressure drop.


2000 ◽  
Vol 123 (1) ◽  
pp. 133-139 ◽  
Author(s):  
Jenn-Jiang Hwang ◽  
Chau-Ching Lu

The effects of lateral-flow ejection 0<ε<1.0, pin shapes (square, diamond, and circular), and flow Reynolds number (6000<Re<40,000) on the endwall heat transfer and pressure drop for turbulent flow through a pin-fin trapezoidal duct are studied experimentally. A staggered pin array of five rows and five columns is inserted in the trapezoidal duct, with the same spacings between the pins in the streamwise and spanwise directions: Sx/d=Sy/d=2.5. Three different-shaped pins of length from 2.5<l/d<4.6 span the distance between two endwalls of the trapezoidal duct. Results reveal that the pin-fin trapezoidal duct with lateral-flow rate of ε=0.3-0.4 has a local minimum endwall-averaged Nusselt number and Euler number for all pin shapes investigated. The trapezoidal duct of lateral outlet flow only (ε=1.0) has the highest endwall heat transfer and pressure drop. Moreover, the square pin results in a better heat transfer enhancement than the diamond pin, and subsequently than the circular pin. Finally, taking account of the lateral-flow rate and the flow Reynolds number, the work develops correlations of the endwall-averaged heat transfer with three different pin shapes.


Author(s):  
Jenn-Jiang Hwang ◽  
Chau-Ching Lu

Effects of the lateral-flow ejection (0 ≦ ε ≦ 1.0), pin shapes (square, diamond and circular) and flow Reynolds number (6,000 ≦ Re ≦ 40,000) on the endwall heat transfer and pressure drop for turbulent flow through a pin-fin trapezoidal duct are studied experimentally. The trapezoidal duct are inserted with a staggered pin array of five rows and five columns, with the same spacings between the pins in streamwise and spanwise directions of Sx/d = Sy/d = 2.5. Three different-shaped pins of length from 2.5 < l/d < 4.6 span the distance between two endwalls of the trapezoidal duct. Results reveal that the pin-fin trapezoidal duct with a lateral-flow rate of ε = 0.3–0.4 has a local minimum endwall-averaged Nusselt number and Euler number for all pin shapes investigated. The trapezoidal duct of lateral outlet flow only (ε = 1.0) has the highest endwall heat transfer and pressure drop. Moreover, the square pin performs a better heat transfer enhancement than the diamond pin, and subsequently than the circular pin. Finally, taking account of the lateral-flow rate and the flow Reynolds number develops correlations of the endwall-averaged heat transfer for three different pin shapes.


2017 ◽  
Vol 140 (3) ◽  
Author(s):  
Tong-Miin Liou ◽  
Shyy Woei Chang ◽  
Yi-An Lan ◽  
Shu-Po Chan

Detailed Nusselt number (Nu) distributions over the leading (LE) and trailing (TE) endwalls and the pressure drop coefficients (f) of a rotating transverse-ribbed two-pass parallelogram channel were measured. The impacts of Reynolds (Re), rotation (Ro), and buoyancy (Bu) numbers upon local and regionally averaged Nu over the endwall of two ribbed legs and the turn are explored for Re = 5000–20,000, Ro = 0–0.3, and Bu = 0.0015–0.122. The present work aims to study the combined buoyancy and Coriolis effects on thermal performances as the first attempt. A set of selected experimental data illustrates the isolated and interdependent Ro and Bu influences upon Nu with the impacts of Re and Ro on f disclosed. Moreover, thermal performance factors (TPF) for the tested channel are evaluated and compared with those collected from the channels with different cross-sectional shapes and endwall configurations to enlighten the relative heat transfer efficiency under rotating condition. Empirical Nu and f correlations are acquired to govern the entire Nu and f data generated. These correlations allow one to evaluate both isolated and combined Re, Ro and/or Bu impacts upon the thermal performances of the present rotating channel for internal cooling of gas turbine blades.


2020 ◽  
Vol 143 (1) ◽  
Author(s):  
Abdel Rahman Salem ◽  
Farah Nazifa Nourin ◽  
Mohammed Abousabae ◽  
Ryoichi S. Amano

Abstract Internal cooling of gas turbine blades is performed with the combination of impingement cooling and serpentine channels. Besides gas turbine blades, the other turbine components such as turbine guide vanes, rotor disks, and combustor wall can be cooled using jet impingement cooling. This study is focused on jet impingement cooling, in order to optimize the coolant flow, and provide the maximum amount of cooling using the minimum amount of coolant. The study compares between different nozzle configurations (in-line and staggered), two different Reynold's numbers (1500 and 2000), and different stand-off distances (Z/D) both experimentally and numerically. The Z/D considered are 3, 5, and 8. In jet impingement cooling, the jet of fluid strikes perpendicular to the target surface to be cooled with high velocity to dissipate the heat. The target surface is heated up by a direct current (DC) power source. The experimental results are obtained by means of thermal image processing of the captured infra-red (IR) thermal images of the target surface. Computational fluid dynamics (CFD) analysis were employed to predict the complex heat transfer and flow phenomena, primarily the line-averaged and area-averaged Nusselt number and the cross-flow effects. In the current investigation, the flow is confined along with the nozzle plate and two parallel surfaces forming a bi-directional channel (bi-directional exit). The results show a comparison between heat transfer enhancement with in-line and staggered nozzle arrays. It is observed that the peaks of the line-averaged Nusselt number (Nu) become less as the stand-off distance (Z/D) increases. It is also observed that the fluctuations in the stagnation heat transfer are caused by the impingement of the primary vortices originating from the jet nozzle exit.


Energies ◽  
2019 ◽  
Vol 12 (14) ◽  
pp. 2702
Author(s):  
Miao Qian ◽  
Jie Li ◽  
Zhong Xiang ◽  
Chao Yan ◽  
Xudong Hu

To improve the efficiency of hydrogen-producing microreactors with non-uniform pin-fin array, the influence of the pin diameter degressive gradient of the non-uniform pin-fin array (NPFA) on heat transfer and pressure drop characteristics is analyzed in this study via numerical simulation under low Reynolds number conditions. Because correlations in prior studies cannot be used to predict the Nusselt number and pressure drop in the NPFA, new heat transfer and friction factor correlations are developed in this paper to account for the effect of the pin diameter degressive gradient, providing a method for the optimized design of the pin diameter degressive gradient for a microreactor with NPFA. The results show that the Nusselt number and friction factor under a low Reynolds number are quite sensitive to the pin diameter degressive gradient. Based on the new correlations, the exponents of the pin diameter degressive gradient for the friction factor and Nusselt number were 6.9 and 2.1, respectively, indicating the significant influence of the pin diameter degressive gradient on the thermal and hydrodynamic characteristics in the NPFA structure.


1992 ◽  
Vol 114 (1) ◽  
pp. 123-131 ◽  
Author(s):  
T. Korakianitis

This article investigates the generation of unsteady forces on turbine blades due to potential-flow interaction and viscous-wake interaction from upstream blade rows. A computer program is used to calculate the unsteady forces on the rotor blades. Results for typical stator-to-rotor-pitch ratios and stator outlet-flow angles show that the first spatial harmonic of the unsteady force may decrease for higher stator-to-rotor-pitch ratios, while the higher spatial harmonics increase. This (apparently counterintuitive) trend for the first harmonic, and other blade row interaction issues, are explained by considering the mechanisms by which the viscous wakes and the potential-flow interaction affect the flow field. The interaction mechanism is shown to vary with the stator-to-rotor-pitch ratio and with the outlet flow angle of the stator. It is also shown that varying the axial gap between rotor and stator can minimize the magnitude of the unsteady part of the forces generated by the combined effects of the two interactions.


2016 ◽  
Vol 138 (12) ◽  
Author(s):  
Ali Mohammadi ◽  
Ali Koşar

This study presents results on the hydrodynamic and thermal characteristics of single-phase water flows inside microchannels (MCs) with different micropin fin (MPF) configurations. Different inline arrangements of micropin fins were considered over Reynolds numbers ranging from 20 to 160. The computational studies were performed using the commercial software ansys 14.5. The hydrodynamic performances of the configurations were compared using two parameters, namely, pressure drop and friction factor while the comparison in their thermal and thermal-hydraulic performances were based on Nusselt number and thermal performance index (TPI). Wake-pin fin interactions were carefully analyzed through streamline patterns in different arrangements and under different flow conditions. The results showed strong dependencies of all four evaluated performance parameters on the vertical pitch ratio (ST/D). Weaker dependencies on height over diameter ratio (H/D), horizontal pitch ratio (SL/D), and minimum available area (Amin) were observed. With an increase in the Reynolds number, extension of the wake regions behind MPFs was observed to be the paramount factor in increasing pressure drop and Nusselt number. Regarding TPI, two adverse trends were observed corresponding to different ST/D ratios, while the effect of SL/D ratio was unique. For friction factors, H/D and SL/D ratios of 1 and 1.5, respectively, led to minimum values, while different ST/D ratios are needed for each diameter size for the maximum performance. Moreover, a twofold increase in Reynolds number resulted in about 40% decrease in friction factor in each configuration.


1992 ◽  
Vol 114 (2) ◽  
pp. 373-382 ◽  
Author(s):  
D. A. Olson

We have measured heat transfer and pressure drop of three thin, compact heat exchangers in helium gas at 3.5 MPa and higher, with Reynolds numbers of 450 to 36,000. The flow geometries for the three heat exchanger specimens were: circular tube, rectangular channel, and staggered pin fin with tapered pins. The specimens were heated radiatively at heat fluxes up to 77 W/cm2. Correlations were developed for the isothermal friction factor as a function of Reynolds number, and for the Nusselt number as a function of Reynolds number and the ratio of wall temperature to fluid temperature. The specimen with the pin fin internal geometry had significantly better heat transfer than the other specimens, but it also had higher pressure drop. For certain conditions of helium flow and heating, the temperature more than doubled from the inlet to the outlet of the specimens, producing large changes in gas velocity, density, viscosity, and thermal conductivity. These changes in properties did not affect the correlations for friction factor and Nusselt number in turbulent flow.


Author(s):  
Abel M. Siu Ho ◽  
Weilin Qu ◽  
Frank Pfefferkorn

The pressure drop and heat transfer characteristics of a single-phase micro-pin-fin heat sink were investigated experimentally. Fabricated from 110 copper, the heat sink consisted of 1950 staggered micro-pins with 200×200 μm2 cross-section by 670 μm height. Deionized water was employed as the cooling liquid. A coolant inlet temperature of 25°C, and two heat flux levels, q" eff = 50 W/cm2 and q" eff = 100 W/cm2, defined relative to the planform area of the heat sink, were tested. The inlet Reynolds number ranged from 93 to 634 for q" eff = 50 W/cm2, and 127 to 634 for q" eff = 100 W/cm2. The measured pressure drop and temperature distribution were used to evaluate average friction factor and local averaged heat transfer coefficient/Nusselt number. Predictions of the Moores and Joshi friction factor correlation and the Chyu et al. heat transfer correlation that were developed using macro-size pin-fin arrays were compared to micro-pin-fin heat sink data. While the Moores and Joshi correlation provide acceptable predictions, the Chyu et al. correlation overpredicted local Nusselt number data by a fairly large margin. These findings point to the need for further study of single-phase thermal/fluid transport process in micro-pin-fin heat sinks.


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