A New Method for Dynamic Analysis of Mistuned Bladed Disks Based on the Exact Relationship Between Tuned and Mistuned Systems

2002 ◽  
Vol 124 (3) ◽  
pp. 586-597 ◽  
Author(s):  
E. P. Petrov ◽  
K. Y. Sanliturk ◽  
D. J. Ewins

A new method for the dynamic analysis of mistuned bladed disks is presented. The method is based on exact calculation of the response of a mistuned system using response levels for the tuned assembly together with a modification matrix constructed from the frequency response function (FRF) matrix of the tuned system and a matrix describing the mistuning. The main advantages of the method are its efficiency and accuracy, which allow the use of large finite element models of practical bladed disk assemblies in parametric studies of mistuning effects on vibration amplitudes. A new method of calculating the FRF matrix of the tuned system using a sector model is also developed so as to improve the efficiency of the method even further, making the proposed method a very attractive tool for mistuning studies. Various numerical aspects of the proposed method are addressed and its accuracy and efficiency are demonstrated using representative test cases.

2018 ◽  
Vol 8 (10) ◽  
pp. 1736
Author(s):  
Alessandro Sommariva ◽  
Stefano Zucca

Shrouded bladed disks exhibit a nonlinear dynamic behavior due to the contact interfaces at shrouds between neighboring blades. As a result, reduced order models (ROMs) are mandatory to compute the response levels during the design phase for high cycle fatigue (HCF) life assessment. In this paper, two reduction strategies for shrouded bladed disk reduction are presented. Both approaches rely on: (i) the cyclic symmetry of the linear bladed disk with open shrouds to perform only single sector calculations, (ii) the Craig–Bampton (CB) method to reduce the number of physical degrees of freedom (dofs). The two approaches are applied to a set of test cases in order to evaluate and compare their accuracy and the associated computational effort. Although both approaches allow for generating accurate ROMs, it is found that the numerical efficiency of the two methods depends on the ratio of the number of nodes at the inter-sector interfaces over the number of inner nodes of the elementary sector model.


Author(s):  
Adam Koscso ◽  
Guido Dhondt ◽  
E. P. Petrov

A new method has been developed for sensitivity calculations of modal characteristics of bladed disks made of anisotropic materials. The method allows the determination of the sensitivity of the natural frequencies and mode shapes of mistuned bladed disks with respect to anisotropy angles that define the crystal orientation of the monocrystalline blades using full-scale finite element models. An enhanced method is proposed to provide high accuracy for the sensitivity analysis of mode shapes. An approach has also been developed for transforming the modal sensitivities to coordinate systems used in industry for description of the blade anisotropy orientations. The capabilities of the developed methods are demonstrated on examples of a single blade and a mistuned realistic bladed disk finite element models. The modal sensitivity of mistuned bladed disks to anisotropic material orientation is thoroughly studied.


2003 ◽  
Vol 125 (4) ◽  
pp. 623-631 ◽  
Author(s):  
E. P. Petrov ◽  
D. J. Ewins

The problem of determining the worst mistuning patterns is formulated and solved as an optimization problem. Maximum resonant amplitudes searched across the many nodes of a large-scale finite element model of a mistuned bladed disk and across all the excitation frequencies in a given range are combined into an objective function. Individual blade mistuning is controlled by varying design parameters, whose variation range is constrained by manufacture tolerances. Detailed realistic finite element models, which have so far only been used for analyzing tuned bladed disks, are used for calculation of the forced resonant response of mistuned assemblies and for determination of its sensitivity coefficients with respect to mistuning variation. Results of the optimum search of mistuning patterns for some practical bladed disks are analyzed and reveal higher worst cases than those found in previous studies.


2018 ◽  
Vol 141 (2) ◽  
Author(s):  
Adam Koscso ◽  
Guido Dhondt ◽  
E. P. Petrov

A new method has been developed for sensitivity calculations of modal characteristics of bladed disks made of anisotropic materials. The method allows the determination of the sensitivity of the natural frequencies and mode shapes of mistuned bladed disks with respect to anisotropy angles that define the crystal orientation of the monocrystalline blades using full-scale finite element models. An enhanced method is proposed to provide high accuracy for the sensitivity analysis of mode shapes. An approach has also been developed for transforming the modal sensitivities to coordinate systems (CS) used in industry for description of the blade anisotropy orientations. The capabilities of the developed methods are demonstrated on examples of a single blade and a mistuned realistic bladed disk finite element models. The modal sensitivity of mistuned bladed disks to anisotropic material orientation is thoroughly studied.


Author(s):  
François Moyroud ◽  
Torsten Fransson ◽  
Georges Jacquet-Richardet

The high performance bladed-disks used in today’s turbomachines must meet strict standards in terms of aeroelastic stability and resonant response level. One structural characteristic that can significantly impact on both these area is that of bladed-disk mistuning. To predict the effects of mistuning, computationally efficient methods are necessary to make it feasible, especially in an industrial environment, to perform free vibration and forced response analyses of full assembly finite element models. Due to the size of typical finite element models of industrial bladed-disks, efficient reduction techniques must be used to systematically produce reduced order models. The objective of this paper is to compare two prevalent reduction methods on representative test rotors, including a modern design industrial shrouded bladed-disk, in terms of accuracy (for frequencies and mode shapes), reduction order, computational efficiency, sensitivity to inter-sector elastic coupling, and ability to capture the phenomenon of mode localization. The first reduction technique employs a modal reduction approach with a modal basis consisting of mode shapes of the tuned bladed-disk which can be obtained from a classical cyclic symmetric modal analysis. The second reduction technique is based on a Craig and Bampton substructuring and reduction approach. The results show a perfect agreement between the two reduced order models and the non-reduced finite element model. It is found that the phenomena of mode localization is equally well predicted by the two reduction models. In terms of computational cost, reductions from 1 to 2 orders of magnitude are obtained for the industrial bladed-disk, with the modal reduction method being the most computationally efficient approach.


2005 ◽  
Vol 127 (1) ◽  
pp. 128-136 ◽  
Author(s):  
E. P. Petrov ◽  
D. J. Ewins

An efficient method for analysis of nonlinear vibrations of mistuned bladed disk assemblies has been developed. This development has facilitated the use of large-scale finite element models for realistic bladed disks, used hitherto in analysis of linear vibration, to be extended for the analysis of nonlinear multiharmonic vibration. The new method is based on a technique for the exact condensation of nonlinear finite element models of mistuned bladed disks. The model condensation allows the size of the nonlinear equations to be reduced to the number of degrees of freedom where nonlinear interaction forces are applied. The analysis of nonlinear forced response for simplified and realistic models of mistuned bladed disks has been performed. For a practical high-pressure bladed turbine disk, several types of nonlinear forced response have been considered, including mistuning by (i) scatter of underplatform dampers, (ii) shroud gap scatter, and (iii) blade frequency scatter in the presence of nonlinear shroud interactions.


2005 ◽  
Vol 128 (2) ◽  
pp. 403-410 ◽  
Author(s):  
E. P. Petrov ◽  
D. J. Ewins

An approach is developed to analyze the multiharmonic forced response of large-scale finite element models of bladed disks taking account of the nonlinear forces acting at the contact interfaces of blade roots. Area contact interaction is modeled by area friction contact elements which allow for friction stresses under variable normal load, unilateral contacts, clearances, and interferences. Examples of application of the new approach to the analysis of root damping and forced response levels are given and numerical investigations of effects of contact conditions at root joints and excitation levels are explored for practical bladed disks.


2012 ◽  
Vol 510 ◽  
pp. 160-164
Author(s):  
Ai Lun Wang ◽  
Qiang Huang

The finite element models of bladed disks with different lashing wire locations were established. The natural characteristics and mode shapes of bladed disks with different lashing wire locations were compared, and the effect of lashing wire location on the natural characteristics and mode localization of bladed disks were analyzed. These results show that different lashing wire locations could carry different natural frequencies to bladed disk, and there must be one lashing wire location with the highest frequencies. Lashing wire location has a significant influence on the mode localization of the mistuned bladed disks, and the mode localization of the bladed disks is less sensitive to mistuning when the lashing wire is in the middle of blades.


1991 ◽  
Vol 27 (5) ◽  
pp. 4085-4088 ◽  
Author(s):  
J.R. Brauer ◽  
B.E. MacNeal ◽  
L.A. Larkin ◽  
V.D. Overbye

2004 ◽  
Vol 126 (1) ◽  
pp. 175-183 ◽  
Author(s):  
E. P. Petrov

An effective method for analysis of periodic forced response of nonlinear cyclically symmetric structures has been developed. The method allows multiharmonic forced response to be calculated for a whole bladed disk using a periodic sector model without any loss of accuracy in calculations and modeling. A rigorous proof of the validity of the reduction of the whole nonlinear structure to a sector is provided. Types of bladed disk forcing for which the method may be applied are formulated. A multiharmonic formulation and a solution technique for equations of motion have been derived for two cases of description for a linear part of the bladed disk model: (i) using sector finite element matrices and (ii) using sector mode shapes and frequencies. Calculations validating the developed method and a numerical investigation of a realistic high-pressure turbine bladed disk with shrouds have demonstrated the high efficiency of the method.


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