Heat Exchanger Design Methodology for Electronic Heat Sinks

2006 ◽  
Vol 129 (7) ◽  
pp. 899-901 ◽  
Author(s):  
Ralph L. Webb

This paper discusses the “inlet temperature difference” (ITD) based heat-exchanger (and its variants) design methodology frequently used by designers of electronic heat sinks. This is at variance with the accepted methodology recommended in standard heat-exchanger textbooks—the “log-mean temperature difference,” or the equivalent ε-NTU design method. The purpose of this paper is to evaluate and discuss the ITD based design methodology. The paper shows that the ITD based method is an approximation at best. Variants of the method can lead to either under- or overprediction of the heat transfer rate. Its shortcomings are evaluated and designers are directed to the well established and accepted design methodology.

2012 ◽  
Vol 9 (1) ◽  
pp. 85-91
Author(s):  
Mohammad Azim Aijaz ◽  
T. S. Ravikumar

the hot fluid outlet temperature, cold fluid outlet temperature, heat transfer rate and effectiveness at varying hot and cold fluid inlet temperatures using, log mean temperature difference (LMTD) and effectiveness-number of transfer units (ε-NTU) method. The obtained result illustrates how heat transfer rate and effectiveness increases or decreases at varying hot and cold fluid inlet temperatures. The result obtained from both LMTD and å-NTU method gives statistically significant values. The objective of this paper is to find out the optimal temperature at which heat transfer rate and effectiveness are maximum.


2009 ◽  
Vol 131 (2) ◽  
Author(s):  
T. L. Bergman

Heat transfer enhancement associated with use of a nanofluid coolant is analyzed for small electronic heat sinks. The analysis is based on the ε-NTU heat exchanger methodology, and is used to examine enhancement associated with use of H2O–Al2O3 nanofluids in a heat sink experiencing turbulent flow. Predictive correlations are generated to ascertain the degree of enhancement based on the fluid’s thermophysical properties. The enhancement is quite small, suggesting the limited usefulness of nanofluids in this particular application.


Author(s):  
Ahmad Fakheri

In this paper, it is shown that the Arithmetic Mean Temperature Difference, which is the difference between the average temperatures of hot and cold fluids, can be used instead of the Log Mean Temperature Difference (LMTD) in heat exchanger analysis. For a given value of AMTD, there exists an optimum heat transfer rate, Qopt, given by the product of UA and AMTD such that the rate of heat transfer in the heat exchanger is always less than this optimum value. The optimum heat transfer rate takes place in a balanced counter flow heat exchanger and by using this optimum rate of heat transfer, the concept of heat exchanger efficiency is introduced as the ratio of the actual to optimum heat transfer rate. A general algebraic expression as well as a chart is presented for the determination of the efficiency and therefore the rate of heat transfer for parallel flow, counter flow, single stream, as well as shell and tube heat exchangers with any number of shells and even number of tube passes per shell. In addition to being more intuitive, the use of AMTD and the heat exchanger efficiency allow the direct comparison of the different types of heat exchangers.


Author(s):  
Giulio Croce ◽  
Michele A. Coppola

An extended numerical analysis is performed in order to characterize the combined effect of compressibility, rarefaction and conjugate heat transfer (CHT) in counter current and parallel flow micro heat exchanger. Relatively short microchannel geometries are considered, leading to more significant dependence on compressibility and rarefaction effects. A fully compressible numerical solver, coupled with proper slip flow and temperature jump boundary conditions, previously extensively used for CHT computation in microchannel heat sinks, is adopted: thus, viscous dissipation is always taken into account and a wide range of channel exit Mach numbers can be considered, keeping Knudsen number within the limits of slip flow. A comprehensive range of fluid/solid thermal conductivity ratios, pressure ratios, temperature difference and channel aspect ratios are considered, in order to identify the dominant effects, as well as the optimal fluid/solid conductivity ratio, as a function of the heat exchanger design and operating parameters. Results are described in terms of heat exchanger efficiency and local Nusselt number.


Triple concentric-tube exchanger (TCTHE) is an improved version of double concentric tube heat exchanger (DCTHE). Introducing an intermediate tube to a DCTHE provides TCTHE and enhances the heat transfer performance. Recognizing the need of experimental results, extremely scarce in the literature and essential to validate theoretical analyses, the aim of this work is to investigate thermal behavior of TCTHE. The present study includes design, development and experimental analysis of TCTHE for oil (ISO VG 22) cooling application required for industrial purposes. It comprises of water (cooling fluid) flowing through innermost tube as well as outer annulus and oil (hot fluid) flows through inner annulus. The experimental studies of the temperature distribution for three fluids along the length and heat transfer characteristics for TCTHE under insulated condition for counter current flow mode are carried out and discussed. The effect of change in oil (hot fluid) temperatures is analyzed keeping water inlet temperatures same at various operating conditions. The experiments have been conducted by varying flow rate of one of the fluids at a time and keeping other two fluid flow rates constant. The results are expressed in terms of temperature variation for all three fluids along the length. The effect of change in hot fluid inlet temperature is expressed in terms of heat transfer rate variation with respect to Reynolds number. The variation of non-dimensional parameters as temperature effectiveness and thermal conductance with respect to Reynolds number is also presented in this paper. Theoretical studies are carried out for evaluation of heat transfer rate using empirical correlations. Experimental validation is carried out for degree of cooling at different Reynolds numbers with theoretical analysis


2019 ◽  
Vol 141 (3) ◽  
Author(s):  
Kamlesh M. Chikhaliya ◽  
Bhaveshkumar P. Patel

Flanged and flued type expansion joint (thick wall expansion bellow) used as an integral part of many shell and tube heat exchanger where process conditions produce differential expansion between shell and tubes. It provides flexibility for thermal expansion and also functions as a pressure retaining part. Design of expansion joints is usually based on trial and error method in which initial geometry must be assumed, and accordingly maximum stresses and spring rate are be calculated. Inadequate selection of geometry leads to higher tubesheet and bellow thickness, which increases cost of equipment. This paper presents standardization and optimum design approach of flange and flued expansion bellow fulfilling ASME VIII-1 and TEMA standard requirement. Methodology to define expansion bellow geometry is developed, and geometry dimensions are tabulated for expansion bellow diameter from 300 to 2000 mm and thickness from 6 to 30 mm. Each defined geometry is analyzed using finite element method, and maximum von Mises stresses are calculated for bellow axial displacement from 0.5 to 1.5 mm and internal pressure from 0.1 to 6.5 MPa. Spring rate is also calculated for each defined geometry for consideration in tubesheet calculation. Accordingly, optimum design methodology is developed, tested, and compared with existing design. Results depicted that proposed standardization approach and design methodology will optimize expansion bellow and tubesheet thickness and will also save considerable time in finalization of heat exchanger design.


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