Tools for Diagnosing Case Deflections and Alignment on a Power Utility Combustion Turbine

1994 ◽  
Vol 116 (1) ◽  
pp. 190-197 ◽  
Author(s):  
H. R. Simmons ◽  
A. J. Smalley ◽  
R. W. Frischmuth ◽  
G. Lapini ◽  
G. Robinson

This paper discusses development, installation, and analysis of instrumentation systems for reliably measuring casing, thermal distortion, and alignment deviation on a large combustion turbine in power utility service. A variety of redundant measurement systems were installed to document casing distortion during the cooldown period after firing. The operating principles of each measurement system are described and presented with the rationale developed for installing and locating sensors. A vertical deflection sensor used for casing bow and bearing misalignment measurement is highlighted in the paper to illustrate its potential for use in other investigations. Additional sensors used include an array of shaft proximity probes, blade tip proximity probes, thermocouples, and axial growth probes. A measurement system for casing ovalization was developed using LVDTs mounted from a thermally stabilized ring. An automated data acquisition system was developed and installed to facilitate the recording of turbine cool-down events over the complete operating season without the need for constant on-site attention. Preliminary results define the turbine cylinder bow and ovalization response during the cool-down event following normal unit operation and correlated casing distortions with thermal gradients.

Author(s):  
Harold R. Simmons ◽  
Anthony J. Smalley ◽  
Robert W. Frischmuth ◽  
Gianluca Lapini ◽  
George Robinson

This paper discusses development, installation, and analysis of instrumentation systems for reliably measuring casing, thermal distortion, and alignment deviation on a large combustion turbine in power utility service. A variety of redundant measurement systems were installed to document casing distortion during the cool-down period after firing. The operating principles of each measurement system are described and presented with the rationale developed for installing and locating sensors. A vertical deflection sensor used for casing bow and bearing misalignment measurement is highlighted in the paper to illustrate its potential for use in other investigations. Additional sensors used include an array of shaft proximity probes, blade tip proximity probes, thermocouples, and axial growth probes. A measurement system for casing ovalization was developed using LVDT’s mounted from a thermally stabilized ring. An automated data acquisition system was developed and installed to facilitate the recording of turbine cool-down events over the complete operating season without the need for constant on-site attention. Preliminary results define the turbine cylinder bow and ovalization response during the cool-down event following normal unit operation and correlated casing distortions with thermal gradients.


Agriculture ◽  
2021 ◽  
Vol 11 (7) ◽  
pp. 588
Author(s):  
Benjamin C. Smith ◽  
Brett C. Ramirez ◽  
Steven J. Hoff

Many climate-controlled agricultural buildings use direct gas-fired circulating heaters (DGFCH) for supplement heat. There is no standardized test to calculate thermal efficiency for these heaters. This study aimed to develop a measurement system and analytical analysis for thermal efficiency, quantify the measurement uncertainty, and assess economics of DGFCH efficiency. The measurement system developed was similar to the ASHRAE 103 standard test stand with adaptations to connect the apparatus to the DGFCH. Two different propane measurement systems were used: input ratings < 30 kW used a mass flow system and input ratings > 30 kW used a volumetric gas meter. Three DGFCHs (21.9, 29.3, 73.3 kW) were tested to evaluate the system. Thermal efficiencies ranged from 92.4% to 100.9%. The resulting uncertainty (coverage factor of 2; ~95% Confidence Interval) ranged from 13.1% to 30.7% for input ratings of 56.3 to 11.4 kW. Key sources of uncertainty were propane and mass flow of air measurement. The economic impact of 1% difference in thermal efficiency ranged from USD $61.3 to $72.0 per heating season. Refinement of the testing system and procedures are needed to reduce the uncertainty. The application of this system will aid building designers in selection of DGFCHs for various applications.


2021 ◽  
Vol 2021 ◽  
pp. 1-13
Author(s):  
Lei Xu ◽  
Ning Zhang ◽  
Liqing Fang ◽  
Huadong Chen ◽  
Pengfei Lin ◽  
...  

The magnetic gradient full-tensor measurement system is diverse, and the magnetometer array structure is complex. Aimed at the problem, seven magnetic gradient full-tensor measurement system models are studied in detail. The full-tensor measurement theories of the tensor measurement arrays are analyzed. Under the same baseline distance, the magnetic dipole model is used to simulate the measurement system. Based on different measurement systems, the paper quantitatively compares and analyzes the error of the structure. A more optimized magnetic gradient full-tensor measurement system is suggested. The simulation results show that the measurement accuracy of the planar measurement system is slightly higher than that of the stereo measurement system. Among them, the cross-shaped and square measurement systems have relatively smaller structural errors and higher measurement accuracy.


Author(s):  
Алексей Николаевич Самойлов ◽  
Юрий Михайлович Бородянский ◽  
Александр Валерьевич Волошин

В процессе автоматизации решения прикладных измерительных задач, в том числе на базе фотограмметрических методов, возникает проблема соответствия измерительной системы объекту и условиям измерения. Для того чтобы измерительная система позволяла заранее оценить возможность получения достоверных результатов, а также наилучшим образом подстраивалась под условия измерения, необходимо наличие специализированных алгоритмов и моделей. В общем случае такие модели ориентированы на квалифицированных технических специалистов, обладающих необходимыми знаниями в области информационных технологий. Особенностью применения фотограмметрических измерительных систем в лесной и металлургической промышленности является низкая квалификация пользователей в сфере информационных технологий, что обуславливается характером выполняемых работ и условиями привлечения. Данный фактор не позволяет решить задачу подстройки системы традиционными методами, в которых процессом настройки управляет пользователь. В этой связи в статье предлагается модель и алгоритм формирования измерительной системы по первичным входным данным, в котором процессом настройки управляет сама система. In the process of automating the solution of applied measurement tasks, including on the basis of photogrammetric methods, there is a problem of compliance of the measurement system with the object and measurement conditions. In order for the measuring system to assess in advance the possibility of obtaining reliable results, as well as to best adapt to the conditions of measurement, it is necessary to have specialized algorithms and models. In general, such models are aimed at qualified technicians with the necessary knowledge in the field of information technology. A feature of the application of photogrammetric measurement systems in the forestry and metallurgical industry is the low qualification of users in the field of information technology, which is determined by the nature of the work performed and the conditions of attraction. This factor does not solve the problem of adjusting the system by traditional methods in which the user controls the configuration process. In this regard, the article proposes a model and algorithm for forming a measuring system from primary input data, in which the system itself controls the adjustment process.


2002 ◽  
Vol 2 (4) ◽  
pp. 181-187
Author(s):  
K. Johnson

Performance measurement can be an effective tool in driving organization improvement to enable your utility to become more competitive, or improve customer satisfaction. WERF Project #99-WWF-7, Developing and Implementing a Performance Measurement System, is developing performance measurement systems by investigating a number of “best practices” in other industries and implementing selected practices at various water/wastewater utilities nationwide to determine how these practices can be adapted and applied. This joint WERF/AWWARF research project has been underway since mid-1999 to provide methods and tools that enable the utility to develop and implement a performance measurement system based on a demonstrated, proven approach. The Volume I Report summarizes the secondary research and project approach. Well designed, properly implemented performance measurement systems can enable utilities to achieve new levels of performance in terms of efficiency, quality, and effectiveness. Interest in performance measurement is increasing in all competitive businesses and industries today, and has been advanced through concepts such as the Balanced Scorecard. Utilities can employ these same concepts and learn “best practices” from other industries' experiences. While a performance measurement system alone does not improve performance or make a utility competitive, when combined with an appropriate business strategy and performance improvement initiatives, it can drive a cycle of change. A successful performance measurement system combines a holistic approach around improved business practices and effective human/organizational strategies in addition to actual performance information for operational decision-making.


1988 ◽  
Vol 32 (18) ◽  
pp. 1222-1226
Author(s):  
J. I. Martin ◽  
S. T. Breidenbach ◽  
A. P. Ciavarelli

This paper describes methods for developing automated performance measurement systems used with training ranges and simulators. A prototype automated measurement system designed to assess aircrew performance during strike warfare training is presented as an application of this methodology. Methods are also presented for displaying information which is useful in assessing student progress and for diagnosing training results.


2009 ◽  
Vol 70 (6) ◽  
pp. 568-577 ◽  
Author(s):  
Sarah Anne Murphy ◽  
Sherry Engle Moeller ◽  
Jessica R. Page ◽  
Judith Cerqua ◽  
Mark Boarman

Measurement System Analysis (MSA) provides decision makers with a useful suite of tools for understanding whether variation should be attributed to an assessment system itself or the actual item or program being assessed. This paper introduces the Attribute Gage R&R, using a study of The Ohio State University Libraries’ mechanism for measuring quality in e-mail reference transactions as an example. An ideal tool for examining assessment programs that require subjective interpretation, the Attribute Gage R&R can assist library organizations in understanding their processes and validating the utility of data collected through their measurement systems.


Sensors ◽  
2019 ◽  
Vol 19 (24) ◽  
pp. 5461 ◽  
Author(s):  
Alain Küng ◽  
Benjamin A. Bircher ◽  
Felix Meli

Accurate traceable measurement systems often use laser interferometers for position measurements in one or more dimensions. Since interferometers provide only incremental information, they are often combined with index sensors to provide a stable reference starting point. Straightness measurements are important for machine axis correction and for systems having several degrees of freedom. In this paper, we investigate the accuracy of an optical two-dimensional (2D) index sensor, which can also be used in a straightness measurement system, based on a fiber-coupled, collimated laser beam pointing onto an image sensor. Additionally, the sensor can directly determine a 2D position over a range of a few millimeters. The device is based on a simple and low-cost complementary metal–oxide–semiconductor (CMOS) image sensor chip and provides sub-micrometer accuracy. The system is an interesting alternative to standard techniques and can even be implemented on machines for real-time corrections. This paper presents the developed sensor properties for various applications and introduces a novel error separation method for straightness measurements.


Author(s):  
A. G. Sheard ◽  
B. Killeen

It is difficult to make a reliable measurement of running clearance in the hostile environment over the blading of a modern gas turbine. When engine manufacturers require the measurement to be made over every blade during live engine tests, system reliability, ruggedness and ease of operation are of primary importance. This paper describes a tip clearance measurement system that can measure clearance over every blade around a rotor. The measurement system concept is presented, and the system design described in detail. Commissioning of the measurement system on a compressor test facility, and the results obtained are discussed. An analysis of system performance during the commissioning trials concludes the paper.


Author(s):  
Cagatay Cakir ◽  
Hasan Koruk ◽  
Burak Ulas

Today, as the importance of system automation increases, measurement systems become more and more important. Consequently, in many applications, from washing machines, motorized vehicles, robots to nuclear turbine reactors, velocity measurement is inevitable. In industry, velocity is widespreadly needed to be measured. Besides that researchers through the globe need such measurement devices in their studies. On the other hand, to be able to make a correct measurement, it may be needed to pay much on measuring equipments while the economical issue is sometimes the reason for the research does not continue on or even not begin. So, it has always been a practical problem for both industry and researchers not to be able to measure the rotating velocity of machinery with both sufficient precision and low cost. In this paper, a very low cost but still precise velocity measurement system design is introduced, explained and discussed. First, building up of the sensor circuit and basic components of the system are introduced. Then, data acquisition and signal processing of the system are explained. Finally, advantages of the system are discussed and some conclusions are given.


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