scholarly journals Fatigue Life Prediction Modeling for Turbine Hot Section Materials

1989 ◽  
Vol 111 (2) ◽  
pp. 279-285 ◽  
Author(s):  
G. R. Halford ◽  
T. G. Meyer ◽  
R. S. Nelson ◽  
D. M. Nissley ◽  
G. A. Swanson
Keyword(s):  
High Temperature ◽  
Crack Initiation ◽  
Crack Propagation ◽  
Single Crystal ◽  
Life Prediction ◽  
Fatigue Crack Initiation ◽  
Prediction Method ◽  
Nasa Lewis Research ◽  
Prediction Modeling ◽  
Cyclic Damage

This paper presents a summary of the life prediction methods developed under the NASA Lewis Research Center’s Hot Section Technology (HOST) program. A major objective of the fatigue and fracture efforts under the HOST program was to significantly improve the analytic life prediction tools used by the aeronautical gas turbine engine industry. This has been achieved in the areas of high-temperature thermal and mechanical fatigue of bare and coated high-temperature superalloys. Such technical improvements will eventually reduce life cycle costs. The cyclic crack initiation and propagation resistance of nominally isotropic polycrystalline alloys and highly anisotropic single crystal alloys have been addressed. A sizeable data base has been generated for three alloys [cast PWA 1455 (B–1900 + Hf), wrought Inconel 718, and cast single-crystal PWA 1480] in bare and coated conditions. Two coating systems, diffusion aluminide (PWA 273) and plasma-sprayed MCrAlY overlay (PWA 286), were employed. Life prediction modeling efforts were devoted to creep-fatigue interaction, oxidation, coatings interactions, multiaxially of stress-strain states, mean stress effects, cumulative damage, and thermomechanical fatigue. The fatigue crack initiation life models developed to date include the Cyclic Damage Accumulation (CDA) Model of Pratt & Whitney and the Total Strain Version of Strainrange Partitioning (TS-SRP) of NASA Lewis for nominally isotropic materials, and the Tensile Hysteretic Energy Model of Pratt & Whitney for anisotropic superalloys. The fatigue model being developed by the General Electric Company is based upon the concepts of Path-Independent Integrals (PII) for describing cyclic crack growth under complex non-linear response at the crack tip due to thermomechanical loading conditions. A micromechanistic oxidation crack extension model has been derived by researchers at Syracuse University. The models are described and discussed in the paper. Only limited verification has been achieved to date as several of the technical programs are still in progress and the verification tasks are scheduled, quite naturally, near the conclusion of the program. To date, efforts have concentrated on developement of independent models for cyclic constitutive behavior, cyclic crack initiation, and cyclic crack propagation. The transition between crack initiation and crack propagation has not been thoroughly researched as yet, and the integration of these models into a unified life prediction method has not been addressed.

Short Crack Propagation Law and Fatigue Life Prediction Method for Structural Alloy Steel

2011 ◽  
Vol 197-198 ◽  
pp. 1400-1405
Author(s):  
Zan Zhi Wang
Keyword(s):  
Fatigue Life ◽  
Crack Initiation ◽  
Crack Propagation ◽  
Life Prediction ◽  
Prediction Method ◽  
Short Crack ◽  
Fatigue Life Prediction ◽  
Structural Alloy ◽  
Propagation Law ◽  
Alloy Steels

35CrMo and 42CrMo are the two main structural alloy steels in China, and are widely used in making important structural components subjected to heavy loads. In order to search after their fatigue properties under cyclic loads, 33 specimens were tested, under different stress level and different stress ratio from each other, to observe their crack initiation lives and the failure lives, together with the growing short crack lengths at various cycles. All tests were conducted using the MTS 810-22 material testing system. Based on the results from the tests, the relationships between the maximum stress range at crack tip and the number of cycles prior to crack initiation were determined, and in the meanwhile, the small crack propagation laws and the threshold stresses for fatigue crack initiation were obtained. In the end, the fatigue life prediction method for the two structural alloy steels was carried out.

scholarly journals Low-Cycle Fatigue Crack Initiation Simulation and Life Prediction of Powder Superalloy Considering Inclusion-Matrix Interface Debonding

Materials ◽  
2021 ◽  
Vol 14 (14) ◽  
pp. 4018
Author(s):  
Shuming Zhang ◽  
Yuanming Xu ◽  
Hao Fu ◽  
Yaowei Wen ◽  
Yibing Wang ◽  
...  
Keyword(s):  
Finite Element ◽  
Crack Initiation ◽  
Life Prediction ◽  
Damage Mechanics ◽  
Low Cycle Fatigue ◽  
Fatigue Crack Initiation ◽  
Fatigue Loading ◽  
Interface Debonding ◽  
Damage Evolution Equation ◽  
Finite Element Software

From the perspective of damage mechanics, the damage parameters were introduced as the characterizing quantity of the decrease in the mechanical properties of powder superalloy material FGH96 under fatigue loading. By deriving a damage evolution equation, a fatigue life prediction model of powder superalloy containing inclusions was constructed based on damage mechanics. The specimens containing elliptical subsurface inclusions and semielliptical surface inclusions were considered. The CONTA172 and TARGE169 elements of finite element software (ANSYS) were used to simulate the interfacial debonding between the inclusions and matrix, and the interface crack initiation life was calculated. Through finite element modeling, the stress field evolution during the interface debonding was traced by simulation. Finally, the effect of the position and shape size of inclusions on interface debonding was explored.

scholarly journals Crack Propagation in the Tibia Bone within Total Knee Replacement Using the eXtended Finite Element Method

2021 ◽  
Vol 11 (10) ◽  
pp. 4435
Author(s):  
Ho-Quang NGUYEN ◽  
Trieu-Nhat-Thanh NGUYEN ◽  
Thinh-Quy-Duc PHAM ◽  
Van-Dung NGUYEN ◽  
Xuan Van TRAN ◽  
...  
Keyword(s):  
Fatigue Crack ◽  
Crack Initiation ◽  
Crack Propagation ◽  
Fatigue Crack Initiation ◽  
Fracture Prevention ◽  
Patient Specific ◽  
Extended Finite Element ◽  
Tibia Bone ◽  
Age Related ◽  
Final Failure

Understanding of fracture mechanics of the human knee structures within total knee replacement (TKR) allows a better decision support for bone fracture prevention. Numerous studies addressed these complex injuries involving the femur bones but the full macro-crack propagation from crack initiation to final failure and age-related effects on the tibia bone were not extensively studied. The present study aimed to develop a patient-specific model of the human tibia bone and the associated TKR implant, to study fatigue and fracture behaviors under physiological and pathological (i.e., age-related effect) conditions. Computed tomography (CT) data were used to develop a patient-specific computational model of the human tibia bone (cortical and cancellous) and associated implants. First, segmentation and 3D-reconstruction of the geometrical models of the tibia and implant were performed. Then, meshes were generated. The locations of crack initiation were identified using the clinical observation and the fatigue crack initiation model. Then, the propagation of the crack in the bone until final failure was investigated using the eXtended finite element method (X-FEM). Finally, the obtained outcomes were analyzed and evaluated to investigate the age-effects on the crack propagation behaviors of the bone. For fatigue crack initiation analysis, the stress amplitude–life S–N curve witnessed a decrease with increasing age. The maximal stress concentration caused by cyclic loading resulted in the weakening of the tibia bone under TKR. For fatigue crack propagation analysis, regarding simulation with the implant, the stress intensity factorand the energy release rate tended to decrease, as compared to the tibia model without the implant, from 0.152.5 to 0.111.9 (MPa) and from 10240 to 5133 (J), respectively. This led to the drop in crack propagation speed. This study provided, for the first time, a detailed view on the full crack path from crack initiation to final failure of the tibia bone within the TKR implant. The obtained outcomes also suggested that age (i.e., bone strength) also plays an important role in tibia crack and bone fracture. In perspective, patient-specific bone properties and dynamic loadings (e.g., during walking or running) are incorporated to provide objective and quantitative indicators for crack and fracture prevention, during daily activities.

Modeling of Fatigue Crack Propagation

2004 ◽  
Vol 126 (1) ◽  
pp. 77-86 ◽  
Author(s):  
Yanyao Jiang ◽  
Miaolin Feng
Keyword(s):  
Fatigue Crack ◽  
Fatigue Crack Growth ◽  
Crack Initiation ◽  
Crack Propagation ◽  
Crack Growth ◽  
Fatigue Damage ◽  
Fatigue Crack Propagation ◽  
Fatigue Crack Initiation ◽  
Cyclic Plasticity ◽  
R Ratio

Fatigue crack propagation was modeled by using the cyclic plasticity material properties and fatigue constants for crack initiation. The cyclic elastic-plastic stress-strain field near the crack tip was analyzed using the finite element method with the implementation of a robust cyclic plasticity theory. An incremental multiaxial fatigue criterion was employed to determine the fatigue damage. A straightforward method was developed to determine the fatigue crack growth rate. Crack propagation behavior of a material was obtained without any additional assumptions or fitting. Benchmark Mode I fatigue crack growth experiments were conducted using 1070 steel at room temperature. The approach developed was able to quantitatively capture all the important fatigue crack propagation behaviors including the overload and the R-ratio effects on crack propagation and threshold. The models provide a new perspective for the R-ratio effects. The results support the notion that the fatigue crack initiation and propagation behaviors are governed by the same fatigue damage mechanisms. Crack growth can be treated as a process of continuous crack nucleation.

Fatigue Behavior of Circumferentially Notched Round Bars of Austenitic Stainless Steel Under Torsional and Axial Loads

2010 ◽  
Author(s):  
Masao Itatani ◽  
Keisuke Tanaka ◽  
Isao Ohkawa ◽  
Takehisa Yamada ◽  
Toshiyuki Saito
Keyword(s):  
Fatigue Life ◽  
Stress Concentration ◽  
Crack Initiation ◽  
Crack Propagation ◽  
Fatigue Behavior ◽  
Fatigue Crack Initiation ◽  
Static Tension ◽  
Cyclic Torsion ◽  
Cyclic Tension ◽  
Crack Initiation Life

Fatigue tests of smooth and notched round bars of austenitic stainless steels SUS316NG and SUS316L were conducted under cyclic tension and cyclic torsion with and without static tension. Fatigue strength under fully reversed (R=−1) cyclic tension once increased with increasing stress concentration factor up to Kt=1.5, but it decreased from Kt=1.5 to 2.5. Fatigue life increased with increasing stress concentration under pure cyclic torsion, while it decreased with increasing stress concentration under cyclic torsion with static tension. From the measurement of fatigue crack initiation and propagation lives using electric potential drop method, it was found that the crack initiation life decreased with increasing stress concentration and the crack propagation life increased with increasing stress concentration under pure cyclic torsion. Under cyclic torsion with static tension, the crack initiation life also decreased with increasing stress concentration but the crack propagation life decreased or not changed with increasing stress concentration then the total fatigue life of sharper notched specimen decreased. It was also found that the fatigue life of smooth specimen under cyclic torsion with static tension was longer than that under pure cyclic torsion. This behavior could be explained based on the cyclic strain hardening under non-proportional loading and the difference in crack path with and without static tension.

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