Surface Roughness Effects on the Load Carrying Capacity of Very Thin Compressible Lubricating Films

1980 ◽  
Vol 102 (4) ◽  
pp. 445-451 ◽  
Author(s):  
J. W. White
Keyword(s):  
Surface Roughness ◽  
Exact Solutions ◽  
Carrying Capacity ◽  
Current Method ◽  
Previous Method ◽  
Finite Width ◽  
Load Carrying Capacity ◽  
Roughness Effects ◽  
Lubrication Equation ◽  
Load Carrying

The effect of surface roughness on load carrying capacity of very low clearance gas bearings is analyzed. A model lubrication equation appropriate for high bearing number, finite width films is first derived. Then, by obtaining exact solutions to several simple geometry bearings, the “closure problem” or statistical relationship of pressure and spacing is revealed. The lubrication equation is then ensamble averaged and solved for several test cases. The seemingly subtle differences in ensamble averaging the transverse terms in the lubrication equation are compared for the current theory and a previous method and are shown to produce vast differences in load carrying capacity. The current method is expected to be the correct approach since it is based on a generalization of exact solutions.

scholarly journals Shear cutting induced residual stresses in involute gears and resulting tooth root bending strength of a fineblanked gear

2021 ◽  
Author(s):  
Daniel Müller ◽  
Jens Stahl ◽  
Anian Nürnberger ◽  
Roland Golle ◽  
Thomas Tobie ◽  
...  
Keyword(s):  
Surface Roughness ◽  
Residual Stresses ◽  
Carrying Capacity ◽  
Bending Strength ◽  
Tooth Root ◽  
Load Carrying Capacity ◽  
Near Surface ◽  
Load Carrying ◽  
Involute Gears ◽  
Cut Surface

AbstractThe manufacturing of case-hardened gears usually consists of several complex and expensive steps to ensure high load carrying capacity. The load carrying capacity for the main fatigue failure modes pitting and tooth root breakage can be increased significantly by increasing the near surface compressive residual stresses. In earlier publications, different shear cutting techniques, the near-net-shape-blanking processes (NNSBP’s), were investigated regarding a favorable residual stress state. The influence of the process parameters on the amount of clean cut, surface roughness, hardness and residual stresses was investigated. Furthermore, fatigue bending tests were carried out using C-shaped specimens. This paper reports about involute gears that are manufactured by fineblanking. This NNSBP was identified as suitable based on the previous research, because it led to a high amount of clean cut and favorable residual stresses. For the fineblanked gears of S355MC (1.0976), the die edge radii were varied and the effects on the cut surface geometry, hardness distribution, surface roughness and residual stresses are investigated. The accuracy of blanking the gear geometry is measured, and the tooth root bending strength is determined in a pulsating test rig according to standardized testing methods. It is shown that it is possible to manufacture gears by fineblanking with a high precision comparable to gear hobbing. Additionally, the cut surface properties lead to an increased tooth root bending strength.

A Comparison of Porous Structures on the Performance of a Slider Bearing with Surface Roughness in Couple Stress Fluid Film Lubrication

2015 ◽  
Vol 813-814 ◽  
pp. 921-937
Author(s):  
P.S. Rao ◽  
Santosh Agarwal
Keyword(s):  
Surface Roughness ◽  
Carrying Capacity ◽  
Couple Stress ◽  
Type Equation ◽  
Random Variable ◽  
Couple Stress Fluid ◽  
Load Carrying Capacity ◽  
Porous Structures ◽  
Slider Bearing ◽  
Load Carrying

This paper presents the theoretical study and analyzes the comparison of porous structures on the performance of a couple stress fluid based on rough slider bearing. The globular sphere model of Kozeny-Carman and Irmay’s capillary fissures model have been subjected to investigations. A more general form of surface roughness is mathematically modeled by a stochastic random variable with non-zero mean, variance and skewness. The stochastically averaged Reynolds type equation has been solved under suitable boundary conditions to obtain the pressure distribution in turn which gives the expression for the load carrying capacity, frictional force and coefficient of friction. The results are illustrated by graphical representations which show that the introduction of combined porous structure with couple stress fluid results in an enhanced load carrying capacity more in the case of Kozeny-Carman model as compared to Irmay’s model.

Performance analysis of rough surface hybrid thrust bearing with elliptical dimples

2020 ◽  
pp. 135065012093198
Author(s):  
Vivek Kumar ◽  
Satish C Sharma
Keyword(s):  
Surface Roughness ◽  
Carrying Capacity ◽  
Machining Process ◽  
Fluid Film ◽  
Textured Surface ◽  
Stiffness Coefficient ◽  
Load Carrying Capacity ◽  
Power Losses ◽  
Load Carrying ◽  
Film Stiffness

Surface roughness is inherent to all machining processes. Therefore, even a high precision machining process renders micro-roughness to some extent on the surface of conventional materials. The asperities height of many rough engineering surfaces follows Gaussian distribution. The surface roughness on the bearing surface may significantly affect the bearing performance. Surface texturing is emerging as a new technique to improve the tribological behavior of the mating surfaces. Usually dimensions/height of micro-roughness is of order of the depth of surface textures in fluid film bearings. Neglecting micro-roughness while numerically simulating a textured surface bearing may generate inaccurate bearing performance data. In presented work, finite element simulation of textured surface hybrid thrust bearings has been performed. Surface texture is provided over thrust pad in the form of regular arrays of elliptical dimples. A parametric optimization is carried out to determine optimum attributes of elliptical dimple (axis, depth, texture length and orientation) so that the load-carrying capacity and fluid film stiffness should be maximized and film frictional power losses should be minimized. Use of textured surface (with optimum elliptical dimple attributes) results into a significant enhancement in load-carrying capacity (91.3%), film stiffness coefficient (+98.8%) and reduction in frictional power losses (−48.3%). It is also observed that elliptical dimple and micro-roughness (transverse orientation) generate synergistic effects in further enhancing the load-carrying capacity (+101.4%) and film stiffness coefficient (+112%) of the bearing.

The Effect of Two Sided Surface Roughness on Ultra-Thin Gas Films

1983 ◽  
Vol 105 (1) ◽  
pp. 131-137 ◽  
Author(s):  
J. W. White
Keyword(s):  
Surface Roughness ◽  
Current Method ◽  
Solution Procedure ◽  
Lubrication Equation ◽  
Write Heads ◽  
Stationary Surface ◽  
Simple Geometry ◽  
Load Carrying ◽  
Bearing Number ◽  
Gas Bearing

The influence of two sided striated surface roughness on bearing load carrying capacity is analyzed for very low clearance gas films. As was done for the case of stationary surface roughness [1], a model lubrication equation appropriate for extremely high gas bearing number films is solved analytically for several simple geometry bearings. The analytic solution provides information on the exact relationship between pressure and roughness which makes it possible to ensemble average the lubrication equation before solution, greatly simplifying the solution procedure. It is found that the translating surface roughness has an influence on load similar to that caused by the stationary surface. Exact solutions with the current method are compared with those of the theory attributed to Christensen and To̸nder. The results are strikingly different and serve to bring attention to the fact that for high bearing number compressible lubrication, the Christensen-To̸nder theory is inappropriate. The results reported here should find application in the computer peripherals area where read/write heads now routinely hover over a spinning disk at clearances of 0.25 micron.

Stokes Roughness Effects on Hydrodynamic Lubrication. Part II—Effects Under Slip Flow Boundary Conditions

1986 ◽  
Vol 108 (2) ◽  
pp. 159-166 ◽  
Author(s):  
Y. Mitsuya
Keyword(s):  
Flow Regime ◽  
Carrying Capacity ◽  
Stokes Equations ◽  
Hydrodynamic Lubrication ◽  
Slip Flow ◽  
Load Carrying Capacity ◽  
Roughness Effects ◽  
Random Roughness ◽  
Load Carrying ◽  
Flow Effects

Stokes roughness effects on hydrodynamic lubrication are studied in the slip flow regime. Slip flow boundary conditions for Navier-Stokes equations are derived, assuming that the fluid on a surface slips due to the molecular mean free path along the surface, even if the surface is rough. The perturbation method for Navier-Stokes equations, which was derived in Part I of this report, is then applied. Slip flow effects on load carrying capacity and frictional force are numerically clarified for both Stokes and Reynolds roughnesses. In the slip flow regime, second-order quantities induced by Stokes effects, such as flow rate, load carrying capacity, and frictional force are in proportion to the wavenumber squared. This phenomenon relative to the quantities being proportional is also the same as that in the continuum flow regime. As a result of velocity slippage, the load carrying capacity in Stokes roughness is found to decrease more than in Reynolds roughness for incompressible films, while the relationship is reversed for compressible films having a high compressibility number. The simulation of random roughness, which is generated by numerical means, clarifies one important result: the average slip flow effects associated with random Stokes roughness become similar to the slip flow effects in deterministic sinusoidal Stokes roughness, whose wavelength and height are statistically equivalent to those of random roughness. Although attention should be given to the fact that Stokes effects on random roughness demonstrate considerable scattering with the continuum flow, such scattering diminishes with the slip flow.

scholarly journals MULTIGRID METHOD FOR THE SOLUTION OF COMBINED EFFECT OF VISCOSITY VARIATION AND SURFACE ROUGHNESS ON THE SQUEEZE FILM LUBRICATION OF JOURNAL BEARINGS

2017 ◽  
Vol 46 (1) ◽  
pp. 1-8
Author(s):  
Vishwanath B. Awati ◽  
Ashwini Kengangutti ◽  
Mahesh Kumar N.
Keyword(s):  
Surface Roughness ◽  
Carrying Capacity ◽  
Micropolar Fluid ◽  
Reynolds Equation ◽  
Multigrid Method ◽  
Squeeze Film ◽  
Load Carrying Capacity ◽  
Load Carrying ◽  
Viscosity Variation ◽  
Film Lubrication

The paper presents, the multigrid method for the solution of combined effect of surface roughness and viscosity variation on the squeeze film lubrication of a short journal bearing operating with micropolar fluid. The modified Reynolds equation which incorporates the variation of viscosity in micropolar fluid is analysed using Multigrid method. The governing modified Reynolds equation is solved numerically for the fluid film pressure and bearing characteristics viz. load carrying capacity and squeeze time. The analysis of the results predicts that, the viscosity variation factor decreases the load carrying capacity and squeeze film time, resulting into a longer bearing life. The results are compared with the corresponding analytical solutions.

scholarly journals Effect of Surface Roughness and Viscosity-Pressure Dependency on the Couple Stress Squeeze Film Characteristics of Parallel Circular Plates

2014 ◽  
Vol 2014 ◽  
pp. 1-7 ◽  
Author(s):  
Neminath Bhujappa Naduvinamani ◽  
Siddangouda Apparao ◽  
Ayyappa G. Hiremath
Keyword(s):  
Surface Roughness ◽  
Carrying Capacity ◽  
Couple Stress ◽  
Reynolds Equation ◽  
Squeeze Film ◽  
Load Carrying Capacity ◽  
Circular Plates ◽  
Pressure Dependency ◽  
Load Carrying ◽  
Film Characteristics

Combined effects of surface roughness and viscosity-pressure dependency on the couple stress squeeze film characteristics of parallel circular plates are presented. On the basis of Christensen’s stochastic theory, two types of one-dimensional roughness structures, namely, the radial roughness and azimuthal roughness patterns, are considered and the stochastic modified Reynolds equation for these two types of roughness patterns is derived for Stokes couple stress fluid by taking into account variation of viscosity with pressure. The standard perturbation technique is employed to solve the averaged Reynolds equation and closed form expressions for the mean fluid film pressure, load carrying capacity, and squeeze film time are obtained. It is found that the effects of couple stresses and viscosity-pressure dependency are to increase the load carrying capacity, and squeeze film time for both types of roughness patterns. The effect of azimuthal (radial) roughness pattern is to increase (decrease) these squeeze film characteristics as compared to the corresponding smooth case.

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