Simple Formulas for Performance Parameters Used in Elastohydrodynamically Lubricated Line Contacts

1989 ◽  
Vol 111 (2) ◽  
pp. 246-251 ◽  
Author(s):  
Ping Pan ◽  
B. J. Hamrock

The film thickness and pressure in elastohydrodynamically lubricated conjunctions have been evaluated numerically for a rather complete range of operating parameters (dimensionless load, speed, and materials parameters) normally experienced in practical applications. From the film thickness and pressure throughout the conjunction a number of performance parameters were evaluated. By curve fitting the data, formulas were obtained that allow easy evaluation of the amplitude and location of the pressure spike, the minimum and central film thicknesses, the value of ρeHe, and the center of pressure.

1979 ◽  
Vol 101 (4) ◽  
pp. 528-531 ◽  
Author(s):  
P. H. Markho ◽  
D. B. Clegg

New formulas are presented for two important lubrication parameters of a flooded, concentrated line contact, namely the tangential pressure force component under elasto-hydrodynamic (EHD) conditions and the film thickness in the “intermediate” region defined by Dowson and Whitaker [1]. The latter region, which separates the rigid-isoviscous region from the elastic-piezoviscous (or EHD) region, has not, so far, been represented by an equation. The first formula was obtained simply by curve-fitting, using the method of least squares, from data largely available in the published literature; while the second is basically a third degree Hermite osculating polynomial with four end conditions.


1986 ◽  
Vol 108 (4) ◽  
pp. 551-556 ◽  
Author(s):  
A. A. Lubrecht ◽  
W. E. ten Napel ◽  
R. Bosma

Film thickness and pressure profiles have been calculated for line contacts at moderate and high loads, using a Multigrid method. Influence of the compressibility of the lubricant on the minimum film thickness and on the pressure spike has been examined. The required computing time is an order of magnitude less than when using the previous methods.


1991 ◽  
Vol 113 (3) ◽  
pp. 481-491 ◽  
Author(s):  
H. Salehizadeh ◽  
N. Saka

The two-dimensional thermal elastohydrodynamic equations were numerically solved for a Ree-Eyring type lubricant under pure rolling conditions. Profiles of lubricant pressure, film thickness, and temperature were obtained for medium to heavy loads and moderate to high rolling speeds. The pressure results generally show a small secondary peak near the outlet, but at the highest load considered no pressure spike is obtained and the pressure profile is almost Hertzian. The film thickness results show an increase in minimum film thickness with increasing rolling speeds, but at a lesser rate than those predicted for a Newtonian fluid under isothermal conditions. It is found that unless the lubricant becomes non-Newtonian in the inlet region, the reduction in minimum film thickness at high rolling speeds is completely due to thermal effect. The lubricant temperature profile and the amount of heat generated and dissipated in the contact region were also calculated. The lubricant temperature reaches a maximum just before the entrance to the Hertz contact region. Both shear and compression heating are found to be important in raising the lubricant temperature in the inlet. As the lubricant enters the Hertz contact zone, the temperature first drops rapidly, because of the rapid heat conduction to the rollers, and then remains almost constant for most of the Hertz contact. Near the exit where the pressure gradients are large, the lubricant temperature drops rapidly below the ambient because of lubricant expansion. The lubricant then heats up rapidly before leaving the contact area as a result of heat generated by shear stresses.


1994 ◽  
Vol 116 (4) ◽  
pp. 733-740 ◽  
Author(s):  
R. Wolff ◽  
A. Kubo

The Newton-Raphson method was applied to solve the thermal EHD lubrication model of line contacts. By accounting for thermal effects in the Newton-Raphson scheme, a very stable numerical approach was obtained. Two models with viscosity constant and variable across the oil film were developed. The results under extremely heavy conditions of dimensionless load W = 52 * 10−5 (pH = 2 GPa) and dimensionless rolling velocity U = 20 * 10−11 are presented. They show that even for pure rolling, but under heavy load and high rolling velocity conditions, the thermal effects significantly reduce the minimum film thickness. The distributions of pressure, film thickness, and temperature for two rolling velocities and various loads are presented. They indicate that under high rolling velocity conditions the thermal effects have a strong influence on a pressure spike.


Author(s):  
Fadi Ali ◽  
Ivan Křupka ◽  
Martin Hartl

This study presents experimental results on the effect of out-of-contact lubricant channeling on the tribological performance of nonconformal contacts under starved lubrication. Channeling of lubricant was carried out by adding a slider with a limited slot for scraping the displaced lubricant on one of mating surfaces (ball). Thus, the scraped lubricant is forced to flow back into the depleted track through the limited slot resulting in robust replenishment. The measurements have been conducted using optical tribometer (ball-on-disc) equipped with a digital camera and torque sensor. The effect of lubricant channeling was compared to the original contact condition by means of measuring friction and film thickness. The results show that the out-of-contact lubricant channeling leads to a significant enhancement of film thickness and friction reduction under starved conditions. Indeed, the starved elastohydrodynamic lubrication contacts transformed to the fully flooded regime after introducing the flow reconditioning. Moreover, the film thickness decay over time, which is common with starved elastohydrodynamic lubrication contacts, has not been observed in the case of lubricant channeling. However, the beneficial effect of lubricant channeling diminishes as the original contact condition tends to the fully flooded regime. The results of this study can be easily implemented in practical applications such as radial and thrust rolling-element bearings.


1986 ◽  
Vol 108 (3) ◽  
pp. 411-419 ◽  
Author(s):  
L. G. Houpert ◽  
B. J. Hamrock

The film thicknesses and pressures in elastohydrodynamically lubricated contacts have been calculated for a line contact by using an improved version of Okamura’s approach. The new approach allows for lubricant compressibility, the use of Roelands viscosity, a general mesh (nonconstant step), and accurate calculations of the elastic deformations. The new approach is described, and the effects on film thickness, pressure, and pressure spike of each of the improvements are discussed. Successful runs have been obtained at high pressure (to 4.8 GPa) with low CPU times.


1992 ◽  
Vol 114 (2) ◽  
pp. 317-327 ◽  
Author(s):  
Shao Wang ◽  
T. F. Conry ◽  
C. Cusano

A computationally simple formulation for the stationary surface temperature is developed to examine the thermal non-Newtonian EHD problem for line contacts under simple sliding conditions. Numerical results obtained are used to develop a formula for a thermal and non-Newtonian (Ree-Eyring) film thickness reduction factor. Results for the maximum surface temperature and traction coefficient are also presented. The thermal effects on film thickness and traction are found to be more pronounced for simple sliding than for combined sliding and rolling conditions.


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