The Influence of Blade Lean on Straight and Annular Turbine Cascade Flow Field

2010 ◽  
Vol 133 (1) ◽  
Author(s):  
Gabriele D’Ippolito ◽  
Vincenzo Dossena ◽  
Alessandro Mora

The work proposes a detailed description of the flow field throughout leaned turbine nozzles and reports a sensitivity analysis with respect to the lean angle. A phenomenological approach focuses the attention on pressure contours distribution on both inside and outside the passage. The study involves both straight and annular cascades mounting a typical intermediate reaction degree section, designed for steam turbines. Blades are built by stacking the same 2D profile along different linear axes, characterized by different angles with respect to the normal or radial direction: α=0 deg for prismatic blade and α=10 deg, 15 deg, and 20 deg for the leaned ones are considered. Experimental and numerical tests were performed at the nominal inlet flow angle in order to avoid any effect related to blade sweep. Experimental tests were carried out at the design outlet Mach number of 0.65; measurements were performed at the Laboratorio di Fluidodinamica delle Macchine of Politecnico di Milano. Only linear cascades with prismatic and 20 deg leaned blades were experimentally tested, providing data both downstream and inside the blade passage by means of pressure probe traversing, endwall pressure taps, and oil flow visualization. Experimental results were also used to validate the numerical setup, which provided a detailed computational picture of the flow field throughout the channel. The influence of the pressure contours’ shape on secondary vorticity activity downstream of the passage is highlighted and discussed, focusing the attention on secondary structures and loss distribution in this region. The resulting description of the flow field, based on the representation of pressure contours, supports the sensitivity analysis with respect to the blade lean angle, identifying the mechanism that leads the secondary vorticity to grow in regions where secondary losses and blade loading decrease.

Author(s):  
Gabriele D’Ippolito ◽  
Vincenzo Dossena ◽  
Alessandro Mora

The paper proposes a detailed description of the flow field throughout leaned turbine nozzles and reports a sensitivity analysis with respect to the lean angle. A phenomenological approach focuses the attention on pressure contours distribution both inside and outside the passage. The study involves both straight and annular cascades mounting a typical intermediate reaction degree section, designed for steam turbines. Blades are built by stacking the same 2-D profile along different linear axis, characterized by different angles with respect to the normal or radial direction: α = 0 deg for prismatic blade and α = 10, 15 and 20 deg for the leaned ones are considered. Experimental and numerical tests were performed at the nominal inlet flow angle in order to avoid any effect related to blade sweep. Experimental tests were carried out at the design outlet Mach number of 0.65; measurements were performed at the Laboratorio di Fluidodinamica delle Macchine (LFM) of Politecnico di Milano. Only linear cascades with prismatic and 20 deg leaned blades were experimentally tested providing data both downstream and inside the blade passage by means of pressure probe traversing, endwall pressure taps and oil flow visualization. Experimental results were also used to validate the numerical set-up, which provided a detailed computational picture of the flow field throughout the channel. The influence of pressure contours shape on secondary vorticity activity downstream of the passage is highlighted and discussed, focusing the attention on secondary structures and loss distribution in this region. The resulting description of the flow field, based on the representation of pressure contours, supports the sensitivity analysis with respect to the blade lean angle, identifying the mechanism that leads the secondary vorticity to grow in regions where secondary losses and blade loading decrease.


2001 ◽  
Vol 123 (4) ◽  
pp. 709-719 ◽  
Author(s):  
Friedrich Kost ◽  
Martin Nicklas

Thermodynamic and aerodynamic measurements were carried out in a linear turbine cascade with transonic flow field. Heat transfer and adiabatic film-cooling effectiveness resulting from the interaction of the flow field and the ejected coolant at the endwall were measured and will be discussed in two parts. The investigations were performed in the Windtunnel for Straight Cascades (EGG) at DLR, Go¨ttingen. The film-cooled NGV endwall was operated at representative dimensionless engine conditions of Mach and Reynolds number Ma2is=1.0 and Re2=850,000 respectively. Part I of the investigation discusses the aerodynamic measurements. Detailed aerodynamic measurements were carried out in the vicinity of a turbine stator endwall using conventional pressure measurements and a Laser-2-Focus (L2F) device. The L2F served as a velocimeter measuring 2D-velocity vectors and turbulence quantities and as a tool to determine the concentration of coolant ejected through a slot and through holes at the endwall. Pressure distribution measurements provided information on the endwall pressure field and its variation with coolant flow rate. Pressure probe measurements delivered cascade performance data. Oil flow visualization and laser velocimetry gave a picture of the near endwall flow field and its interference with the coolant. A strikingly strong interaction of coolant air and secondary flow field could be identified. The measurement of coolant concentration downstream of the ejection locations provided a detailed picture of the coolant flow convection and its mixing with the main flow. The relative coolant concentration in the flow field is directly comparable to the adiabatic film-cooling effectiveness measured by thermal methods at the wall.


Author(s):  
Hideakl Tamaki ◽  
Hidefumi Nakao

Flow field in the vaned diffuser was calculated with CFD code. In order to take the large flow angle difference of the impeller discharged flow between hub and shroud into account, measured total pressure and flow angle downstream of the impeller with vaneless diffuser were used as the inlet boundary condition. Calculated results were compared with the measured total pressure distribution at the exit of the vaned diffuser and the results of oil flow visualization at hub and shroud. According to the results of the calculation and measurements, the possibility of existence of the separated region near pressure surface at hub was shown from the compressor choke to peak efficiency. In order to reduce this separated region, the vaned diffuser whose shroud wall was pinched from just downstream of the diffuser throat to vaned diffuser exit was calculated and tested. The improvement of flow field and the pressure recovery in the vaned diffuser was confirmed with the measurement of the static pressure and the total pressure at the vaned diffuser exit. The efficiency of the compressor was also improved from the compressor choke to peak efficiency. This study shows that the reduction of separation near pressure side at hub is effective way to improve the vaned diffuser performance.


Author(s):  
Friedrich Kost ◽  
Martin Nicklas

Thermodynamic and aerodynamic measurements were carried out in a linear turbine cascade with transonic flow field. Heat transfer and adiabatic film-cooling effectiveness resulting from the interaction of the flow field and the ejected coolant at the endwall were measured and will be discussed in two parts. The investigations were performed in the Windtunnel for Straight Cascades (EGG) at DLR, Göttingen. The film-cooled NGV endwall was operated at representative dimensionless engine conditions of Mach and Reynolds number Ma2is=1.0 and Re2=850,000 respectively. Part I of the investigation discusses the aerodynamic measurements. Detailed aerodynamic measurements were carried out in the vicinity of a turbine stator endwall using conventional pressure measurements and a Laser-2-Focus (L2F) device. The L2F served as a velocimeter measuring 2D-velocity vectors and turbulence quantities and as a tool to determine the concentration of coolant ejected through a slot and through holes at the endwall. Pressure distribution measurements provided information on the endwall pressure field and its variation with coolant flow rate. Pressure probe measurements delivered cascade performance data. Oil flow visualization and laser velocimetry gave a picture of the near endwall flow field and its interference with the coolant. A strikingly strong interaction of coolant air and secondary flow field could be identified. The measurement of coolant concentration downstream of the ejection locations provided a detailed picture of the coolant flow convection and its mixing with the main flow. The relative coolant concentration in the flow field is directly comparable to the adiabatic film-cooling effectiveness measured by thermal methods at the wall.


Author(s):  
A. Perdichizzi ◽  
V. Dossena

This paper describes the results of an experimental investigation of the three-dimensional flow downstream of a linear turbine cascade at off-design conditions. The tests have been carried out for five incidence angles from −60 to +35 degrees, and for three pitch-chord ratios: s/c = 0.58,0.73,0.87. Data include blade pressure distributions, oil flow visualizations, and pressure probe measurements. The secondary flow field has been obtained by traversing a miniature five hole probe in a plane located at 50% of an axial chord downstream of the trailing edge. The distributions of local energy loss coefficients, together with vorticity and secondary velocity plots show in detail how much the secondary flow field is modified both by incidence and cascade solidity variations. The level of secondary vorticity and the intensity of the crossflow at the endwall have been found to be strictly related to the blade loading occurring in the blade entrance region. Heavy changes occur in the spanwise distributions of the pitch averaged loss and of the deviation angle, when incidence or pitch-chord ratio is varied.


2009 ◽  
Vol 132 (1) ◽  
Author(s):  
O. Schennach ◽  
J. Woisetschläger ◽  
B. Paradiso ◽  
G. Persico ◽  
P. Gaetani

This paper presents an experimental investigation of the flow field in a high-pressure transonic turbine with a downstream vane row (1.5 stage machine) concerning the airfoil indexing. The objective is a detailed analysis of the three-dimensional aerodynamics of the second vane for different clocking positions. To give an overview of the time-averaged flow field, five-hole probe measurements were performed upstream and downstream of the second stator. Furthermore in these planes additional unsteady measurements were carried out with laser Doppler velocimetry in order to record rotor phase-resolved velocity, flow angle, and turbulence distributions at two different clocking positions. In the planes upstream of the second vane, the time-resolved pressure field has been measured by means of a fast response aerodynamic pressure probe. This paper shows that the secondary flows of the second vane are significantly modified by the different clocking positions, in connection with the first vane modulation of the rotor secondary flows. An analysis of the performance of the second vane is also carried out, and a 0.6% variation in the second vane loss coefficient has been recorded among the different clocking positions.


Author(s):  
O. Schennach ◽  
J. Woisetschla¨ger ◽  
A. Fuchs ◽  
E. Go¨ttlich ◽  
A. Marn ◽  
...  

The current paper presents experimental clocking investigations of the flow field in midspan in a high-pressure transonic turbine with a downstream vane row (1.5 stage machine). Laser-Doppler-Velocimetry measurements were carried out in order to record rotor phase resolved velocity, flow angle and turbulence distributions upstream and downstream of the second vane row at several different vane-vane positions. Additionally, a fast response aerodynamic pressure probe was used to get the total pressure distribution downstream of the second vane row for the same positions. Altogether, the measurements were performed for ten different 1st vane to 2nd vane positions (clocking positions) for measurements downstream of the 2nd vane row and two different clocking positions for measurements upstream of the 2nd vane row. The paper shows that different clocking positions have a significant influence on the flow field downstream of the 2nd vane row. Furthermore different measurement lines upstream of the 2nd vane row indicate that clocking has nearly no influence on the flow field close to the rotor exit.


Author(s):  
P. Waniczek ◽  
P. Jeschke ◽  
H. Schoenenborn ◽  
T. Metzler

The surge behavior of the first rotor of an eight-stage aero engine high pressure compressor has been investigated experimentally. For that purpose, a new multi-hole pressure probe was developed and adapted to the axial compressor test rig. Due to the high time resolution measurements (more than 45000 measuring points per surge cycle) it is possible to investigate the dynamic flow field of a surge cycle in a time-accurate manner. The results especially show the complex flow field structure at the surge inception. At the rotor leading edge the flow shows perturbations with high amplitudes and initiates the surge event, whereas the flow at the rotor trailing edge is less influenced. The inflow vector turns around the leading edge of the blade relatively slowly. During that turn around three different characteristic flow conditions have been identified. These are ‘zero rotor turning’, ‘turbine-like flow’ and ‘no flow’. ‘No flow’ means, that the absolute velocity vector reaches a flow angle where it consists of a pure tangential velocity component. That is the point where the reverse flow phase is initiated. A 180° shift of the flow direction at the rotor trailing edge is the consequence. After a quasi-steady reverse flow the acceleration of the flow starts. In total, this paper gives new and fundamental insights into the unsteady flow field phenomena during various surge cycles. Especially the transient velocity vector imparts a good idea of the flow field structure of a surging compressor.


Author(s):  
O. Schennach ◽  
B. Paradiso ◽  
G. Persico ◽  
P. Gaetani ◽  
J. Woisetschla¨ger

The paper presents an experimental investigation of the flow field in a high-pressure transonic turbine with a downstream vane row (1.5 stage machine) concerning the airfoil indexing. The objective is a detailed analysis of the three dimensional flow field downstream of the high pressure turbine for different vane clocking positions. To give an overview of the time averaged flow field, measurements by means of a pneumatic five hole probe were performed upstream and downstream of the second stator. Furthermore in this planes additional unsteady measurements were carried out with Laser Doppler Velocimetry in order to record rotor phase resolved velocity, flow angle and turbulence distributions at two different clocking positions. In the measurement plane upstream the second vane the time resolved pressure field has been analyzed by means of a Fast Response Aerodynamic Pressure Probe. The paper shows that the secondary flows of the second vane are significantly modified for different clocking positions, in connection with the first vane modulation of the rotor secondary flows. An analysis of the performance of the second vane is also carried out.


1993 ◽  
Vol 115 (3) ◽  
pp. 383-391 ◽  
Author(s):  
A. Perdichizzi ◽  
V. Dossena

This paper describes the results of an experimental investigation of the three-dimensional flow downstream of a linear turbine cascade at off-design conditions. The tests have been carried out for five incidence angles from −60 to +35 deg, and for three pitch-chord ratios: s/c = 0.58, 0.73, 0.87. Data include blade pressure distributions, oil flow visualizations, and pressure probe measurements. The secondary flow field has been obtained by traversing a miniature five-hole probe in a plane located at 50 percent of an axial chord downstream of the trailing edge. The distributions of local energy loss coefficients, together with vorticity and secondary velocity plots, show in detail how much the secondary flow field is modified both by incidence and by cascade solidity variations. The level of secondary vorticity and the intensity of the crossflow at the endwall have been found to be strictly related to the blade loading occurring in the blade entrance region. Heavy changes occur in the spanwise distributions of the pitch-averaged loss and of the deviation angle, when incidence or pitch–chord ratio is varied.


Sign in / Sign up

Export Citation Format

Share Document