NO and NO2 Concentration Modeling and Observer-Based Estimation Across a Diesel Engine Aftertreatment System

Author(s):  
Ming-Feng Hsieh ◽  
Junmin Wang

This paper presents an experimentally validated control-oriented model and an observer for diesel oxidation catalyst (DOC)-diesel particulate filter (DPF) system in the context of exhaust gas NO and NO2 concentration estimations. NO and NO2 have different reaction characteristics within DPF and selective catalytic reduction (SCR) systems, two most promising diesel engine aftertreatment systems. Although the majority of diesel engine-out NOx emissions is NO, the commonly used DOC located upstream of a DPF and a SCR can convert a considerable amount of NO to NO2. Knowledge of the NO/NO2 ratio in exhaust gas is thus meaningful for the control and diagnosis of DPF and SCR systems. Existing onboard NOx sensors cannot differentiate NO and NO2, and such a sensory deficiency makes separate considerations of NO and NO2 in SCR control design challenging. To tackle this problem, a control-oriented dynamic model, which can capture the main NO and NO2 dynamics from engine-out, through DOC, and to DPF, was developed. Due to the computational limitation concerns, DOC and DPF are assumed to be standard continuously stirred tank reactors in order to obtain a 0D ordinary differential equation model. Based on the model, an observer, with the measurement from a commercially available NOx sensor, was designed to estimate the NO and NO2 concentrations in the exhaust gas along the aftertreatment systems. The stability of the observer was shown through a Lyapunov analysis assisted by insight into the system characteristics. The control-oriented model and the observer were validated with engine experimental data and the measured NO/NO2 concentrations by a Horiba gas analyzer. Experimental results show that the model can accurately predict the main engine-out/DOC/DPF NO/NO2 dynamics very well in semisteady-state tests. For the proposed observer, the predictions converge to the model values and estimate the NO and NO2 concentrations in the aftertreatment system well.

Author(s):  
Pingen Chen ◽  
Junmin Wang

This paper presents a control-oriented model describing the dynamics of oxygen concentration through a Diesel engine aftertreatment system that includes a Diesel oxidation catalyst (DOC) and a Diesel particulate filter (DPF). Exhaust gas oxygen concentration is important for catalysts such as NOx conversion efficiencies of selective catalytic reduction (SCR) systems and lean NOx traps (LNT). In the presence of low-pressure loop exhaust gas recirculation (EGR), the exhaust gas oxygen concentration after-DPF also influences combustion. Due to the chemical reactions occurring inside DOC and DPF, the exhaust gas oxygen concentration considerably varies through the aftertreatment systems. Directly measuring the exhaust gas oxygen concentrations at different locations through the exhaust gas aftertreatment system is costly and unreliable. A dynamic model is thus needed in order to design model-based observers to estimate the exhaust gas oxygen concentrations at various locations. The oxygen-related reactions within a DOC and a DPF are investigated in this study. A lumped-parameter, control-oriented DOC-DPF oxygen concentration dynamic model was developed by a multi-objective optimization method and validated with experimental data obtained on a medium-duty Diesel engine equipped with full aftertreatment systems. Experimental results show that the model can well capture the oxygen dynamics across the Diesel engine aftertreatment systems.


Author(s):  
Ming-Feng Hsieh ◽  
Junmin Wang

This paper presents a physically-based, control-oriented Diesel particulate filter (DPF) model for the purposes of NO and NO2 concentration estimations in Diesel engine aftertreatment systems. The presence of NO2 in exhaust gas plays an important role in selective catalytic reduction (SCR) NOx reduction efficiency. However, current NOx cannot differentiate NO and NO2 from the total NOx concentration. A model which can be used to estimate NO and NO2concentrations in exhaust gas flowing into the SCR catalyst is thus necessary. Current aftertreatment systems for light-, medium-, and heavy-duty Diesel engines generally include Diesel oxidation catalyst (DOC), DPF, and SCR. The DPF related NO/NO2 dynamics was investigated in this study, and a control-oriented model was developed and validated with experimental data.


Author(s):  
Ming-Feng Hsieh ◽  
Junmin Wang

NO and NO2 are generally considered together as NOx in engine emissions. Since NO2/NOx ratio is small in diesel engine exhaust gas, very often, existence of NO2 is ignored in studies/applications. However, current diesel aftertreatment systems generally include diesel oxidation catalysts (DOCs) at upstream of other catalysts such as diesel particulate filter (DPF) and selective catalytic reduction (SCR). DOC can significantly increase the NO2 fraction in the exhaust NOx. Because NO2 and NO have completely different reaction characters within catalysts, e.g. NO2 can assist DPF regeneration while NO cannot, and SCR De-NOx rate can be increased with higher NO2/NOx ratio (no more than 0.5), considerations of NO2 in aftertreatment systems are becoming necessary. Nevertheless, current onboard NOx sensors cannot differentiate NO and NO2 from NOx. This induces an interest in the method of estimating the concentrations of NO and NO2 in the exhaust gas by available measurements. In this paper, a physically-based, DOC control-oriented model which considers the NO and NO2 related dynamics and an engine exhaust NO/NO2 prediction method were proposed for the purposes of NO/NO2 ratio estimation in diesel engine aftertreatment systems, and the developed model was validated with experimental data.


Author(s):  
Ming-Feng Hsieh ◽  
Junmin Wang

This paper presents an observer design for Diesel engine aftertreatment system NO and NO2 concentrations estimations. NO and NO2 have different reaction characteristics within SCR systems. Current production NOx sensors cannot differentiate NO and NO2. Such an observer thus can be used by selective catalytic reduction (SCR) system control and diagnosis purposes. Diesel oxidation catalyst (DOC) and Diesel particulate filter (DPF) were considered as the catalysts which can affect NO/NO2 fraction of the exhaust gas upstream of the SCR. The observer was designed based on an experimentally-validated control-oriented dynamic model which can accurately represent the NO and NO2 dynamics from engine-out, through DOC, and to DPF. Stability of the observer was theoretically proved through a Lyapunov analysis assisted by insight into the system characteristics. The effectiveness of the observer was shown by comparing the estimated NO and NO2 concentrations with the measured ones by a Horiba emissions measurement system.


2018 ◽  
Author(s):  
Z. Gerald Liu ◽  
Devin R. Berg ◽  
Thaddeus A. Swor ◽  
James J. Schauer‡

Two methods, diesel particulate filter (DPF) and selective catalytic reduction (SCR) systems, for controlling diesel emissions have become widely used, either independently or together, for meeting increasingly stringent emissions regulations world-wide. Each of these systems is designed for the reduction of primary pollutant emissions including particulate matter (PM) for the DPF and nitrogen oxides (NOx) for the SCR. However, there have been growing concerns regarding the secondary reactions that these aftertreatment systems may promote involving unregulated species emissions. This study was performed to gain an understanding of the effects that these aftertreatment systems may have on the emission levels of a wide spectrum of chemical species found in diesel engine exhaust. Samples were extracted using a source dilution sampling system designed to collect exhaust samples representative of real-world emissions. Testing was conducted on a heavy-duty diesel engine with no aftertreatment devices to establish a baseline measurement and also on the same engine equipped first with a DPF system and then a SCR system. Each of the samples was analyzed for a wide variety of chemical species, including elemental and organic carbon, metals, ions, n-alkanes, aldehydes, and polycyclic aromatic hydrocarbons, in addition to the primary pollutants, due to the potential risks they pose to the environment and public health. The results show that the DPF and SCR systems were capable of substantially reducing PM and NOx emissions, respectively. Further, each of the systems significantly reduced the emission levels of the unregulated chemical species, while the notable formation of new chemical species was not observed. It is expected that a combination of the two systems in some future engine applications would reduce both primary and secondary emissions significantly.


Author(s):  
Pingen Chen ◽  
Junmin Wang

Due to the chemical reactions occurring inside the diesel oxidation catalysts (DOCs) and diesel particulate filters (DPFs) that are commonly equipped on diesel engines, the exhaust gas oxygen concentrations considerably vary through the aftertreatment systems. Oxygen concentration in exhaust gas is important for the performance of catalysts such as the NOx conversion efficiencies of the selective catalytic reduction systems and lean NOx traps. Moreover, in the presence of a low-pressure loop exhaust gas recirculation, the exhaust gas oxygen concentration after DPF also influences the in-cylinder combustion. From system control, estimation, and analysis viewpoints, it is thus imperative to have a control-oriented model to describe the oxygen concentration dynamics across the DOC and DPF. In this paper, a physics-based, lumped-parameter, control-oriented DOC–DPF oxygen concentration dynamic model was developed with a multi-objective optimization method and validated with the experimental data obtained on a medium-duty diesel engine equipped with a full suite of aftertreatment systems. Experimental results show that the model can well capture the oxygen dynamics across the diesel engine aftertreatment systems. As an application of the experimentally validated model, an observer was designed to estimate the DOC-out and DPF-out oxygen concentrations in real time. Experimental results show that the estimated states from the proposed observer can converge to the measured signals fastly and accurately.


2020 ◽  
Vol 143 (8) ◽  
Author(s):  
Jingxian Zhang ◽  
Guisheng Chen ◽  
Yinggang Shen ◽  
Bing Li ◽  
Qing Li

Abstract Oxygenated biomass fuels have attracted significant attention due to their contributions in reducing environmental pollution and fossil fuel consumption. In view of stricter emission regulations, the use of these alternative fuels cannot fully meet the requirements, and it needs to be combined with an after-treatment system. In this article, polymethoxy dimethyl ether (PODE) and n-pentanol were blended with diesel (D100 (pure diesel)) at 15% and 20% by volume, respectively, referred to as D85P15, D80P20, D85A15, and D80A20, while the effects of the addition of two new oxygenated biomass fuels on the performance of diesel engine and diesel oxidation catalyst (DOC) and catalytic diesel particulate filter (CDPF) after-treatment system were experimentally investigated. Results show that the addition of oxygenated biomass fuels can improve combustion and reduce carbon monoxide (CO) and soot emissions. At heavy load conditions, when D80P20 was used, compared with D100 and D80A20, the conversion efficiency of CO emissions in DOC + CDPF system is always the highest, close to 100%. It shows that the addition of oxygenated biomass fuels can effectively improve the exhaust oxygen concentration. Besides, there is nearly no increase in CDPF pressure drop at each tested engine speed when D80P20 is used. This has greatly improved in CDPF performance.


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