A Physically-Based, Control-Oriented Diesel Oxidation Catalyst (DOC) Model for the Applications of NO/NO2 Ratio Estimation Using a NOx Sensor

Author(s):  
Ming-Feng Hsieh ◽  
Junmin Wang

NO and NO2 are generally considered together as NOx in engine emissions. Since NO2/NOx ratio is small in diesel engine exhaust gas, very often, existence of NO2 is ignored in studies/applications. However, current diesel aftertreatment systems generally include diesel oxidation catalysts (DOCs) at upstream of other catalysts such as diesel particulate filter (DPF) and selective catalytic reduction (SCR). DOC can significantly increase the NO2 fraction in the exhaust NOx. Because NO2 and NO have completely different reaction characters within catalysts, e.g. NO2 can assist DPF regeneration while NO cannot, and SCR De-NOx rate can be increased with higher NO2/NOx ratio (no more than 0.5), considerations of NO2 in aftertreatment systems are becoming necessary. Nevertheless, current onboard NOx sensors cannot differentiate NO and NO2 from NOx. This induces an interest in the method of estimating the concentrations of NO and NO2 in the exhaust gas by available measurements. In this paper, a physically-based, DOC control-oriented model which considers the NO and NO2 related dynamics and an engine exhaust NO/NO2 prediction method were proposed for the purposes of NO/NO2 ratio estimation in diesel engine aftertreatment systems, and the developed model was validated with experimental data.

Author(s):  
Ming-Feng Hsieh ◽  
Junmin Wang

This paper presents a physically-based, control-oriented Diesel particulate filter (DPF) model for the purposes of NO and NO2 concentration estimations in Diesel engine aftertreatment systems. The presence of NO2 in exhaust gas plays an important role in selective catalytic reduction (SCR) NOx reduction efficiency. However, current NOx cannot differentiate NO and NO2 from the total NOx concentration. A model which can be used to estimate NO and NO2concentrations in exhaust gas flowing into the SCR catalyst is thus necessary. Current aftertreatment systems for light-, medium-, and heavy-duty Diesel engines generally include Diesel oxidation catalyst (DOC), DPF, and SCR. The DPF related NO/NO2 dynamics was investigated in this study, and a control-oriented model was developed and validated with experimental data.


Author(s):  
Ming-Feng Hsieh ◽  
Junmin Wang

This paper presents an experimentally validated control-oriented model and an observer for diesel oxidation catalyst (DOC)-diesel particulate filter (DPF) system in the context of exhaust gas NO and NO2 concentration estimations. NO and NO2 have different reaction characteristics within DPF and selective catalytic reduction (SCR) systems, two most promising diesel engine aftertreatment systems. Although the majority of diesel engine-out NOx emissions is NO, the commonly used DOC located upstream of a DPF and a SCR can convert a considerable amount of NO to NO2. Knowledge of the NO/NO2 ratio in exhaust gas is thus meaningful for the control and diagnosis of DPF and SCR systems. Existing onboard NOx sensors cannot differentiate NO and NO2, and such a sensory deficiency makes separate considerations of NO and NO2 in SCR control design challenging. To tackle this problem, a control-oriented dynamic model, which can capture the main NO and NO2 dynamics from engine-out, through DOC, and to DPF, was developed. Due to the computational limitation concerns, DOC and DPF are assumed to be standard continuously stirred tank reactors in order to obtain a 0D ordinary differential equation model. Based on the model, an observer, with the measurement from a commercially available NOx sensor, was designed to estimate the NO and NO2 concentrations in the exhaust gas along the aftertreatment systems. The stability of the observer was shown through a Lyapunov analysis assisted by insight into the system characteristics. The control-oriented model and the observer were validated with engine experimental data and the measured NO/NO2 concentrations by a Horiba gas analyzer. Experimental results show that the model can accurately predict the main engine-out/DOC/DPF NO/NO2 dynamics very well in semisteady-state tests. For the proposed observer, the predictions converge to the model values and estimate the NO and NO2 concentrations in the aftertreatment system well.


Author(s):  
Pingen Chen ◽  
Junmin Wang

This paper presents a control-oriented model describing the dynamics of oxygen concentration through a Diesel engine aftertreatment system that includes a Diesel oxidation catalyst (DOC) and a Diesel particulate filter (DPF). Exhaust gas oxygen concentration is important for catalysts such as NOx conversion efficiencies of selective catalytic reduction (SCR) systems and lean NOx traps (LNT). In the presence of low-pressure loop exhaust gas recirculation (EGR), the exhaust gas oxygen concentration after-DPF also influences combustion. Due to the chemical reactions occurring inside DOC and DPF, the exhaust gas oxygen concentration considerably varies through the aftertreatment systems. Directly measuring the exhaust gas oxygen concentrations at different locations through the exhaust gas aftertreatment system is costly and unreliable. A dynamic model is thus needed in order to design model-based observers to estimate the exhaust gas oxygen concentrations at various locations. The oxygen-related reactions within a DOC and a DPF are investigated in this study. A lumped-parameter, control-oriented DOC-DPF oxygen concentration dynamic model was developed by a multi-objective optimization method and validated with experimental data obtained on a medium-duty Diesel engine equipped with full aftertreatment systems. Experimental results show that the model can well capture the oxygen dynamics across the Diesel engine aftertreatment systems.


2015 ◽  
Vol 656-657 ◽  
pp. 538-543 ◽  
Author(s):  
Sirichai Jirawongnuson ◽  
Worathep Wachirapan ◽  
Tul Suthiprasert ◽  
Ekathai Wirojsakunchai

In this research study, a synthetic exhaust gas system is employed to simulate various exhaust conditions similar to those from conventional diesel and Dual Fuel-Premixed Charge Compression Ignition (DF-PCCI) combustion. OEM DOC is tested to compare the effectiveness of reducing CO from both exhaust characteristics. Variations of the temperature and the concentration of CO, THC, and O2 are done to investigate DOC performance on CO reductions according to Design of Experiment (DOE) concept. The results showed that in DF-PCCI exhaust conditions, DOC requires higher exhaust gas temperature as well as O2 concentration to reduce CO emissions.


Sign in / Sign up

Export Citation Format

Share Document