scholarly journals Dynamic-Stability Characteristics of Premixed Methane Oxy-Combustion

Author(s):  
Andrew P. Shroll ◽  
Santosh J. Shanbhogue ◽  
Ahmed F. Ghoniem

This work explores the dynamic stability characteristics of premixed CH4/O2/CO2 mixtures in a 50 kW swirl stabilized combustor. In all cases, the methane-oxygen mixture is stoichiometric, with different dilution levels of carbon dioxide used to control the flame temperature (Tad). For the highest Tad’s, the combustor is unstable at the first harmonic of the combustor’s natural frequency. As the temperature is reduced, the combustor jumps to fundamental mode and then to a low-frequency mode whose value is well below the combustor’s natural frequency, before eventually reaching blowoff. Similar to the case of CH4/air mixtures, the transition from one mode to another is predominantly a function of the Tad of the reactive mixture, despite significant differences in laminar burning velocity and/or strained flame consumption speed between air and oxy-fuel mixtures for a given Tad. High speed images support this finding by revealing similar vortex breakdown modes and thus similar turbulent flame geometries that change as a function of flame temperature.

Author(s):  
Andrew P. Shroll ◽  
Santosh J. Shanbhogue ◽  
Ahmed F. Ghoniem

This work explores the dynamic stability characteristics of premixed CH4/O2/CO2 mixtures in a 50kW swirl stabilized combustor. In all cases, the methane-oxygen mixture is stoichiometric, with different fractions of carbon dioxide used to control the flame temperature (Tad). For the highest Tad’s, the combustor is unstable at the five-quarter wave mode. As the temperature is reduced, the combustor jumps to the three quarter mode and then to the quarter wave before eventually reaching blowoff. Similar to the case of CH4/air mixtures, the transition from one mode to another is predominantly a function of the Tad of the reactive mixture, despite significant differences in laminar burning velocity and/or strained flame consumption speed between air and oxy-fuel mixtures for a given Tad. High speed images support this finding by revealing similar vortex breakdown modes and thus similar turbulent flame geometries that change as a function of flame temperature.


Author(s):  
Jassin Fritz ◽  
Martin Kröner ◽  
Thomas Sattelmayer

Flame flashback from the combustion chamber into the mixing zone is one of the inherent problems of lean premixed combustion and essentially determines the reliability of low NOx burners. Generally, flashback can be initiated by one of the following four phenomena: flashback due to the conditions in the boundary layer, flashback due to turbulent flame propagation in the core flow, flashback induced by combustion instabilities and flashback caused by combustion induced vortex breakdown. In this study, flashback in a swirling tubular flow was investigated. In order to draw maximum benefit from the tests with respect to the application in gas turbines, the radial distribution of the axial and circumferential momentum in the tube was selected such that the typical character of a flow in mixing zones of premix burners without centerbody was obtained. A single burner test rig has been designed to provoke flashback with the preheating temperature, the equivalence ratio and the mean flow rate being the influencing parameters. The flame position within the mixing section is detected by a special optical flame sensor array, which allows the control of the experiment and furthermore the triggering of the measurement techniques. The burning velocity of the fuel has been varied by using natural gas or hydrogen. The characteristics of the flashback, the unsteady swirling flow during the flame propagation, the flame dynamics and the reaction zones have been investigated by applying High Speed Video recordings, the Laser Doppler Anemometry and the Laser Induced Fluorescence. The presented results show that a combustion induced vortex breakdown is the dominating mechansim of the observed flashback. This mechanism is very sensitive to the momentum distribution in the vortex core. By adding axial momentum around the mixing tube axis, the circumferential velocity gradient is reduced and flashback can be prevented.


2004 ◽  
Vol 126 (2) ◽  
pp. 276-283 ◽  
Author(s):  
J. Fritz ◽  
M. Kro¨ner ◽  
T. Sattelmayer

Flame flashback from the combustion chamber into the mixing zone is one of the inherent problems of lean premixed combustion and essentially determines the reliability of low NOx burners. Generally, flashback can be initiated by one of the following four phenomena: flashback due to the conditions in the boundary layer, flashback due to turbulent flame propagation in the core flow, flashback induced by combustion instabilities and flashback caused by combustion induced vortex breakdown. In this study, flashback in a swirling tubular flow was investigated. In order to draw maximum benefit from the tests with respect to the application in gas turbines, the radial distribution of the axial and circumferential momentum in the tube was selected such that the typical character of a flow in mixing zones of premix burners without centerbody was obtained. A single burner test rig has been designed to provoke flashback with the preheating temperature, the equivalence ratio and the mean flow rate being the influencing parameters. The flame position within the mixing section is detected by a special optical flame sensor array, which allows the control of the experiment and furthermore the triggering of the measurement techniques. The burning velocity of the fuel has been varied by using natural gas or hydrogen. The characteristics of the flashback, the unsteady swirling flow during the flame propagation, the flame dynamics and the reaction zones have been investigated by applying high-speed video recordings, the laser Doppler anemometry and the laser induced fluorescence. The presented results show that a combustion induced vortex breakdown is the dominating mechanism of the observed flashback. This mechanism is very sensitive to the momentum distribution in the vortex core. By adding axial momentum around the mixing tube axis, the circumferential velocity gradient is reduced and flashback can be prevented.


Author(s):  
Parisa Sayad ◽  
Alessandro Schönborn ◽  
Mao Li ◽  
Jens Klingmann

Flame flashback from the combustion chamber to the premixing section is a major operability issue when using high H2 content fuels in lean premixed combustors. Depending on the flow-field in the combustor, flashback can be triggered by different mechanisms. In this work, three flashback mechanisms of H2/CH4 mixtures were visualized in an atmospheric variable swirl burner using high speed OH* chemiluminescence imaging. The H2 mole fraction of the tested fuel mixtures varied between 0.1 and 0.9. The flow-field in the combustor was varied by changing the swirl number from 0.0 to 0.66 and the total air mass-flow rate from 75 to 200 SLPM (standard liters per minute). The following three types of flashback mechanism were observed: Flashback caused by combustion induced vortex breakdown occurred at swirl numbers ≥ 0.53 for all of the tested fuel mixtures. Flashback in the boundary layer and flashback due to autoignition were observed at low swirl numbers and low total air mass-flow rates. The temporal and spatial propagation of the flame in the optical section of the premixing tube during flashback was studied and flashback speed for different mechanisms was estimated. The flame propagation speed during flashback was significantly different for the different mechanisms.


Author(s):  
Thomas Sattelmayer ◽  
Christoph Mayer ◽  
Janine Sangl

An experimental study is presented on the interaction of flashback originating from flame propagation in the boundary layer (1), from combustion driven vortex breakdown (2) and from low bulk flow velocity (3). In the investigations, an aerodynamically stabilized swirl burner operated with hydrogen-air mixtures at ambient pressure and with air preheat was employed, which previously had been optimized regarding its aerodynamics and its flashback limit. The focus of the present paper is the detailed characterization of the observed flashback phenomena with simultaneous high speed PIV/Mie imaging, delivering the velocity field and the propagation of the flame front in the mid plane, in combination with line-of-sight integrated OH*-chemiluminescence detection revealing the flame envelope and with ionization probes which provide quantitative information on the flame motion near the mixing tube wall during flashback. The results are used to improve the operational safety of the system beyond the previously reached limits. This is achieved by tailoring the radial velocity and fuel profiles near the burner exit. With these measures the resistance against flashback in the center as well as in the near wall region is becoming high enough to make turbulent flame propagation the prevailing flashback mechanism. Even at stoichiometric and preheated conditions this allows safe operation of the burner down to very low velocities of approx. 1/3 of the typical flow velocities in gas turbine burners. In that range the high turbulent burning velocity of hydrogen approaches the low bulk flow speed and, finally, the flame begins to propagate upstream once turbulent flame propagation becomes faster than the annular core flow. This leads to the conclusions that finally the ultimate limit for the flashback safety was reached with a configuration, which has a swirl number of approx. 0.45 and delivers NOx-emissions near the theoretical limit for infinite mixing quality, and that high fuel reactivity does not necessarily rule out large burners with aerodynamic flame stabilization by swirling flows.


Author(s):  
Paul Jourdaine ◽  
Clément Mirat ◽  
Jean Caudal ◽  
Thierry Schuller

The stabilization of premixed flames within a swirling flow produced by an axial-plus-tangential swirler is investigated in an atmospheric test rig. In this system, flames are stabilized aerodynamically away from the solid components of the combustor without the help of any solid anchoring device. Experiments are reported for lean CH4/air mixtures, eventually also diluted with N2, with injection Reynolds numbers varying from 8500 to 25,000. Changes of the flame shape are examined with OH* chemiluminescence and OH laser-induced fluorescence measurements as a function of the operating conditions. Particle image velocimetry (PIV) measurements are used to reveal the structure of the velocity field in nonreacting and reacting conditions. It is shown that the axial-plus-tangential swirler allows to easily control the flame shape and the position of the flame leading edge with respect to the injector outlet. The ratio of the bulk injection velocity over the laminar burning velocity Ub/SL, the adiabatic flame temperature Tad, and the swirl number S0 are shown to control the flame shape and its position inside the combustion chamber. It is then shown that the axial velocity field produced by the axial-plus-tangential swirler is different from those produced by purely axial or radial devices. It takes here a W-shape profile with three local maxima and two minima. The mean turbulent flame front also takes this W-shape in an axial plane, with two lower positions located slightly off-axis and corresponding to the positions where the axial flow velocity is the lowest. It is finally shown that these positions can be inferred from axial flow velocity profiles under nonreacting conditions.


Author(s):  
Parisa Sayad ◽  
Alessandro Schönborn ◽  
Mao Li ◽  
Jens Klingmann

Flame flashback from the combustion chamber to the premixing section is a major operability issue when using high H2 content fuels in lean premixed combustors. Depending on the flow-field in the combustor, flashback can be triggered by different mechanisms. In this work, three flashback mechanisms of H2/CH4 mixtures were visualized in an atmospheric variable-swirl burner using high speed OH* chemiluminescence imaging. The H2 mole fraction of the tested fuel mixtures varied between 0.1 and 0.9. The flow-field in the combustor was varied by changing the swirl number from 0.0 to 0.66 and the total air mass-flow rate from 75 to 200 SLPM (standard liters per minute). The following three types of flashback mechanism were observed: Flashback caused by combustion induced vortex breakdown (CIVB) occurred at swirl numbers ≥0.53 for all of the tested fuel mixtures. Flashback in the boundary layer (BL) and flame propagation in the premixing tube caused by auto-ignition were observed at low swirl numbers and low total air mass-flow rates. The temporal and spatial propagation of the flame in the optical section of the premixing tube during flashback was studied and flashback speed for different mechanisms was estimated. The flame propagation speed during flashback was significantly different for the different mechanisms.


Author(s):  
Thomas Sattelmayer ◽  
Christoph Mayer ◽  
Janine Sangl

An experimental study is presented on the interaction of flashback originating from flame propagation in the boundary layer (1), from combustion driven vortex breakdown (2) and from low bulk flow velocity (3). In the investigations, an aerodynamically stabilized swirl burner operated with hydrogen–air mixtures at ambient pressure and with air preheat was employed, which previously had been optimized regarding its aerodynamics and its flashback limit. The focus of the present paper is the detailed characterization of the observed flashback phenomena with simultaneous high speed (HS) particle image velocimetry (PIV)/Mie imaging, delivering the velocity field and the propagation of the flame front in the mid plane, in combination with line-of-sight integrated OH*-chemiluminescence detection revealing the flame envelope and with ionization probes which provide quantitative information on the flame motion near the mixing tube wall during flashback. The results are used to improve the operational safety of the system beyond the previously reached limits. This is achieved by tailoring the radial velocity and fuel profiles near the burner exit. With these measures, the resistance against flashback in the center as well as in the near wall region is becoming high enough to make turbulent flame propagation the prevailing flashback mechanism. Even at stoichiometric and preheated conditions this allows safe operation of the burner down to very low velocities of approximately 1/3 of the typical flow velocities in gas turbine burners. In that range, the high turbulent burning velocity of hydrogen approaches the low bulk flow speed and, finally, the flame begins to propagate upstream once turbulent flame propagation becomes faster than the annular core flow. This leads to the conclusions that finally the ultimate limit for the flashback safety was reached with a configuration, which has a swirl number of approximately 0.45 and delivers NOx emissions near the theoretical limit for infinite mixing quality, and that high fuel reactivity does not necessarily rule out large burners with aerodynamic flame stabilization by swirling flows.


Author(s):  
Christopher B. Reuter ◽  
Sang Hee Won ◽  
Yiguang Ju

Exhaust gas recirculation (EGR) is one of the most promising methods of improving the performance of power-generating gas turbines. CO2 is known to have the largest impact on flame behavior of any major exhaust species, but few studies have specified its thermal, kinetic, and transport effects on turbulent flames. Therefore, in this study, methane/air mixtures diluted with CO2 are experimentally investigated in a reactor-assisted turbulent slot (RATS) burner using OH planar laser-induced fluorescence (PLIF) measurements. CO2 addition is tested under both constant adiabatic flame temperature and variable adiabatic flame temperature conditions in order to elucidate its thermal, kinetic, and transport effects. Particular attention is paid to CO2's effects on the flame surface density, progress variable, turbulent burning velocity, and flame wrinkling. The experimental measurements reveal that CO2's thermal effects are the dominant factor in elongating the turbulent flame brush and decreasing the turbulent burning velocity. When thermal effects are removed by holding the adiabatic flame temperature constant, CO2's kinetic effects are the next most important factor, producing an approximately 5% decrease in the global consumption speed for each 5% of CO2 addition. The transport effects of CO2, however, tend to increase the global consumption speed, counteracting 30–50% of the kinetic effects when the adiabatic flame temperature is fixed. It is also seen that CO2 addition increases the normalized global consumption speed primarily through an enhancement of the stretch factor.


Author(s):  
Paul Jourdaine ◽  
Clément Mirat ◽  
Jean Caudal ◽  
Thierry Schuller

The stabilization of premixed flames within swirling flows produced by an axial-plus-tangential swirler is investigated in an atmospheric test rig. In this system, flames are stabilized aerodynamically away from the solid elements of the combustor without help of any solid anchoring device. Experiments are reported for lean CH4/air mixtures, eventually also diluted with N2, with injection Reynolds numbers varying from 8 500 to 25 000. Changes of the flame shape are examined with OH* chemiluminescence and OH laser induced fluorescence measurements as a function of the operating conditions. Particle image velocimetry measurements are used to reveal the structure of the velocity field in non-reacting and reacting conditions. It is shown that the axial-plus-tangential swirler allows controlling the flame shape and the position of the flame leading edge with respect to the injector outlet. The ratio of the bulk injection velocity over the laminar burning velocity Ub/SL, the adiabatic flame temperature Tad and the swirl number S0 are shown to control the flame shape and its position. It is then shown that the axial flow field produced by the axial-plus-tangential swirler is different from those produced by axial or radial swirlers. It takes here a W-shape profile with three local maxima and two minima. The mean turbulent flame front also takes this W-shape in an axial plane, with two lower positions located slightly off-axis and corresponding to the positions where the axial flow velocity is minimum. It is finally shown that these positions can be inferred from axial flow velocity profiles under non-reacting conditions.


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