The Effect of Surface Roughness on Laminar Separated Boundary Layers

2013 ◽  
Vol 136 (3) ◽  
Author(s):  
Mark P. Simens ◽  
Ayse G. Gungor

Roughness effects on a laminar separation bubble, formed on a flat plate boundary layer due to a strong adverse pressure gradient similar to those encountered on the suction side of typical low-pressure turbine blades, are studied by direct numerical simulation. The discrete roughness elements that have a uniform height in the spanwise direction and ones that have a height that is a function of the spanwise coordinate are modeled using the immersed boundary method. The location and the size of the roughness element are varied in order to study the effects on boundary development and turbulent transition; it was found that the size of the separation bubble can be controlled by positioning the roughness element away from the separation bubble. Roughnesses that have a height that varies in a periodic manner in the spanwise direction have a great influence on the separation bubble. The separation point is moved downstream due to the accelerated flow in the openings in the roughness element, which also prevents the formation of the recirculation region after the roughness element. The reattachment point is moved upstream, while the height of the separation bubble is reduced. These numerical experiments indicate that laminar separation and turbulent transition are mainly affected by the type, height, and location of the roughness element. Finally, a comparison between the individual influence of wakes and roughness on the separation is made. It is found that the transition of the separated boundary layer with wakes occurs at almost the same streamwise location as that induced by the three-dimensional roughness element.

Author(s):  
Mark P. Simens ◽  
Ayse G. Gungor

Roughness effects on a laminar separation bubble, formed on a flat plate boundary layer due to a strong adverse pressure gradient similar to those encountered on the suction side of typical low-pressure turbine blades, are studied by direct numerical simulation. The discrete roughness elements that have a uniform height in the spanwise direction and ones that have a height that is a function of the spanwise coordinate are modeled using the immersed boundary method. The location and the size of the roughness element are varied to study the effects on boundary development and turbulent transition, and it was found that the size of the separation bubble can be controlled by positioning the roughness element away from the separation bubble. Roughnesses that have a height that varies in a periodic manner in the spanwise direction have a big influence on the separation bubble. The separation point is moved downstream due to the accelerated flow in the openings in the roughness element, which also prevents the formation of the recirculation region after the roughness element. The reattachment point is moved upstream, while the height of the separation bubble is reduced. These numerical experiments indicate that laminar separation and turbulent transition, are mainly affected by the type, the height, and the location of the roughness element. Finally a comparison between the individual influence of wakes and roughness on the separation is made. It is found that the transition of the separated boundary layer with wakes occurs at almost the same streamwise location as that induced by the three-dimensional roughness element.


Author(s):  
Jenny Baumann ◽  
Ulrich Rist ◽  
Martin Rose ◽  
Tobias Ries ◽  
Stephan Staudacher

The reduction of blade counts in the LP turbine is one possibility to cut down weight and therewith costs. At low Reynolds numbers the suction side laminar boundary layer of high lift LP turbine blades tends to separate and hence cause losses in turbine performance. To limit these losses, the control of laminar separation bubbles has been the subject of many studies in recent years. A project is underway at the University of Stuttgart that aims to suppress laminar separation at low Reynolds numbers (60,000) by means of actuated transition. In an experiment a separating flow is influenced by disturbances, small in amplitude and of a certain frequency, which are introduced upstream of the separation point. Small existing disturbances are therewith amplified, leading to earlier transition and a more stable boundary layer. The separation bubble thus gets smaller without need of a high air mass flow as for steady blowing or pulsed vortex generating jets. Frequency and amplitude are the parameters of actuation. The non-dimensional actuation frequency is varied from 0.2 to 0.5, whereas the normalized amplitude is altered between 5, 10 and 25% of the free stream velocity. Experimental investigations are made by means of PIV and hot wire measurements. Disturbed flow fields will be compared to an undisturbed one. The effectiveness of the presented boundary layer control will be compared to those of conventional ones. Phase-logged data will give an impression of the physical processes in the actuated flow.


Author(s):  
Michael J. Collison ◽  
Peter X. L. Harley ◽  
Domenico di Cugno

Low speed, small scale turbomachinery operates at low Reynolds number with transition phenomena occurring. In small consumer product applications, high efficiency and low noise are key performance metrics. Transition behaviour will partly determine the state of the boundary layer at the trailing edge; whether it is laminar, turbulent or separated impacts aerodynamic and acoustic performance. This study aimed to evaluate a commercially available CFD transition model on a low Reynolds number Eppler E387 airfoil and identify whether it was able to correctly model the boundary layer transition, and at what expense. CFD was carried out utilising the ANSYS Shear Stress Transport (SST) k-ω γ-Reθ transition model. The CFD progressed from 2D in Fluent v150, through to single cell thickness 3D (pseudo 2D) in CFX v172. An Eppler E387 low Reynolds number airfoil, for which experimental data was readily available from literature at Re = 200,000 was used as the validation case for the CFD, with results computed at numerous incidence angles and mesh densities. Additionally, experimental surface oil flow visualisation was undertaken in a wind tunnel using a scaled E387 airfoil for the zero incidence case at Re = 50,000. The flow visualisation exhibited the expected key features of transition in the breakdown of the boundary layer from laminar to turbulent, and was used as a validation case for the CFD transition model. The comparison between the results from the CFD transition model and the experimental data from literature suggested varying levels of agreement based on the mesh density and CFD solver in the starting location of the laminar separation bubble, with higher disparity for the position of the reattachment point. Whether 2D or 3D, the prediction accuracy was seen to worsen at high incidence angles. Finally, the location of the laminar separation bubble between CFD and oil flow visualisation had good agreement and a set of guidelines on the mesh parameters which can be applied to low Reynolds number turbomachinery simulations was determined.


2013 ◽  
Vol 8 (2) ◽  
pp. 55-69
Author(s):  
Stepan Tolkachev ◽  
Vasily Gorev ◽  
Viktor Kozlov

In this work the combined technique of liquid-crystal thermography and thermoanemometry measurements is used to trace the stationary disturbance development from the moment of formation to the nonlinear stage transition. It has been shown that the pair of stationary vortices are formed after the cylindrical roughness element. These vortices modify a boundary layer and destabilize it. There is the area of maximal receptivity to the roughness location, which in the experiment was distant from the attachment line. If the stationary disturbance has enough magnitude in its core the secondary disturbances excite and lead to the laminar-turbulent transition. Secondary disturbances are sensitive to the acoustics and achieve the magnitude in hundred times higher than for the natural case


Author(s):  
Hossein Jabbari ◽  
Esmaeili Ali ◽  
Mohammad Hasan Djavareshkian

Since laminar separation bubbles are neutrally shaped on the suction side of full-span wings in low Reynolds number flows, a roughness element can be used to improve the performance of micro aerial vehicles. The purpose of this article was to investigate the leading-edge roughness element’s effect and its location on upstream of the laminar separation bubble from phase portrait point of view. Therefore, passive control might have an acoustic side effect, especially when the bubble might burst and increase noise. Consequently, the effect of the leading-edge roughness element features on the bubble’s behavior is considered on the acoustic pressure field and the vortices behind the NASA-LS0417 cross-section. The consequences express that the distribution of roughness in the appropriate dimensions and location could contribute to increasing the performance of the airfoil and the interaction of vortices produced by roughness elements with shear layers on the suction side has increased the sound frequency in the relevant sound pressure level (SPL). The results have demonstrated that vortex shedding frequency was increased in the presence of roughness compared to the smooth airfoil. Also, more complexity of the phase portrait circuits was found, retrieved from velocity gradient limitation. Likewise, the highest SPL is related to the state where the separation bubble phenomenon is on the surface versus placing roughness elements on the leading edge leads to a negative amount of SPL.


2018 ◽  
Vol 140 (7) ◽  
Author(s):  
Paul Ziadé ◽  
Mark A. Feero ◽  
Philippe Lavoie ◽  
Pierre E. Sullivan

The shear layer development for a NACA 0025 airfoil at a low Reynolds number was investigated experimentally and numerically using large eddy simulation (LES). Two angles of attack (AOAs) were considered: 5 deg and 12 deg. Experiments and numerics confirm that two flow regimes are present. The first regime, present for an angle-of-attack of 5 deg, exhibits boundary layer reattachment with formation of a laminar separation bubble. The second regime consists of boundary layer separation without reattachment. Linear stability analysis (LSA) of mean velocity profiles is shown to provide adequate agreement between measured and computed growth rates. The stability equations exhibit significant sensitivity to variations in the base flow. This highlights that caution must be applied when experimental or computational uncertainties are present, particularly when performing comparisons. LSA suggests that the first regime is characterized by high frequency instabilities with low spatial growth, whereas the second regime experiences low frequency instabilities with more rapid growth. Spectral analysis confirms the dominance of a central frequency in the laminar separation region of the shear layer, and the importance of nonlinear interactions with harmonics in the transition process.


2007 ◽  
Vol 111 (1118) ◽  
pp. 257-266 ◽  
Author(s):  
R. J. Howell ◽  
K. M. Roman

This paper describes how it is possible to reduce the profile losses on ultra high lift low pressure (LP) turbine blade profiles with the application of selected surface roughness and wake unsteadiness. Over the past several years, an understanding of wake interactions with the suction surface boundary layer on LP turbines has allowed the design of blades with ever increasing levels of lift. Under steady flow conditions, ultra high lift profiles would have large (and possibly open) separation bubbles present on the suction side which result from the very high diffusion levels. The separation bubble losses produced by it are reduced when unsteady wake flows are present. However, LP turbine blades have now reached a level of loading and diffusion where profile losses can no longer be controlled by wake unsteadiness alone. The ultra high lift profiles investigated here were created by attaching a flap to the trailing edge of another blade in a linear cascade — the so called flap-test technique. The experimental set-up used in this investigation allows for the simulation of upstream wakes by using a moving bar system. Hotwire and hotfilm measurements were used to obtain information about the boundary-layer state on the suction surface of the blade as it evolved in time. Measurements were taken at a Reynolds numbers ranging between 100,000 and 210,000. Two types of ultra high lift profile were investigated; ultra high lift and extended ultra high lift, where the latter has 25% greater back surface diffusion as well as a 12% increase in lift compared to the former. Results revealed that distributed roughness reduced the size of the separation bubble with steady flow. When wakes were present, the distributed roughness amplified disturbances in the boundary layer allowing for more rapid wake induced transition to take place, which tended to eliminate the separation bubble under the wake. The extended ultra high lift profile generated only slightly higher losses than the original ultra high lift profile, but more importantly it generated 12% greater lift.


Author(s):  
W. J. Solomon

Multiple-element surface hot-film instrumentation has been used to investigate boundary layer development in the 2 stage Low Speed Research Turbine (LSRT). Measurements from instrumentation located along the suction surface of the second stage nozzle at mid-span are presented. These results contrast the unsteady, wake-induced boundary layer transition behaviour for various turbine configurations. The boundary layer development on two new turbine blading configurations with identical design vector diagrams but substantially different loading levels are compared with a previously published result. For the conventional loading (Zweifel coefficient) designs, the boundary layer transition occurred without laminar separation. At reduced solidity, wake-induced transition started upstream of a laminar separation line and an intermittent separation bubble developed between the wake-influenced areas. A turbulence grid was installed upstream of the LSRT turbine inlet to increase the turbulence level from about 1% for clean-inlet to about 5% with the grid. The effect of turbulence on the transition onset location was smaller for the reduced solidity design than the baseline. At the high turbulence level, the amplitude of the streamwise fluctuation of the wake-induced transition onset point was reduced considerably. By clocking the first stage nozzle row relative to the second, the alignment of the wake-street from the first stage nozzle with the suction surface of the second stage nozzle was varied. At particular wake clocking alignments, the periodicity of wake induced transition was almost completely eliminated.


Author(s):  
Ayse G. Gungor ◽  
Mark P. Simens ◽  
Javier Jime´nez

A wake-perturbed flat plate boundary layer with a stream-wise pressure distribution similar to those encountered on the suction side of typical low-pressure turbine blades is investigated by direct numerical simulation. The laminar boundary layer separates due to a strong adverse pressure gradient induced by suction along the upper simulation boundary, transitions and reattaches while still subject to the adverse pressure gradient. Various simulations are performed with different wake passing frequencies, corresponding to the Strouhal number 0.0043 < fθb/ΔU < 0.0496 and wake profiles. The wake profile is changed by varying its maximum velocity defect and its symmetry. Results indicate that the separation and reattachment points, as well as the subsequent boundary layer development, are mainly affected by the frequency, but that the wake shape and intensity have little effect. Moreover, the effect of the different frequencies can be predicted from a single experiment in which the separation bubble is allowed to reform after having been reduced by wake perturbations. The stability characteristics of the mean flows resulting from the forcing at different frequencies are evaluated in terms of local linear stability analysis based on the Orr-Sommerfeld equation.


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