Pulsed Thermal Imaging Measurement of Thermal Properties for Thermal Barrier Coatings Based on a Multilayer Heat Transfer Model

2014 ◽  
Vol 136 (8) ◽  
Author(s):  
J. G. Sun
Keyword(s):  
Heat Transfer ◽  
Thermal Properties ◽  
Surface Temperature ◽  
Thermal Barrier Coatings ◽  
Thermal Imaging ◽  
Temperature Response ◽  
Heat Transfer Model ◽  
Thermal Barrier ◽  
Transfer Model ◽  
Barrier Coatings

Thermal properties of thermal barrier coatings (TBCs) are important parameters for the safe and efficient operation of advanced turbine engines. This paper presents a new method, the pulsed thermal imaging–multilayer analysis (PTI–MLA) method, which can measure the coating thermal conductivity and heat capacity distributions over an entire engine component surface. This method utilizes a multilayer heat transfer model to analyze the surface temperature response acquired from a one-sided pulsed thermal imaging experiment. It was identified that several experimental system parameters and TBC material parameters may affect the coating surface temperature response. All of these parameters were evaluated and incorporated as necessary into the formulations. The PTI–MLA method was demonstrated by analyzing three TBC samples, and the experimental results were compared with those obtained from other methods.

Porosity Effects on Thermo-Physical Properties of Standard and Vertically Cracked Thermal Barrier Coating Samples

2009 ◽  
Author(s):  
Monica B. Silva ◽  
S. M. Guo ◽  
Nalini Uppu ◽  
Ravinder Diwan ◽  
Patrick F. Mensah
Keyword(s):  
Heat Transfer ◽  
Thermal Conductivity ◽  
Thermal Diffusivity ◽  
Physical Properties ◽  
Thermal Barrier Coatings ◽  
Thermal Barrier ◽  
Transfer Model ◽  
Sem Images ◽  
Barrier Coatings ◽  
Thermo Physical Properties

Yttria-Stabilized-Zirconia (YSZ) is the most common material used in the fabrication of Thermal Barrier Coatings (TBCs) for gas turbine applications. Due to the low thermal conductivity and a small mismatch of the thermal expansion coefficient to the high temperature alloy, YSZ is commonly used as the top coat layer to provide a thermal barrier effect. The aim of this work is to study the thermo-physical properties of standard (STD) and vertically cracked (VC) thermal barrier coatings fabricated by Atmospheric Plasma Spray (APS) for two different thicknesses, 400 and 600 μm respectively. This paper reports the thermal diffusivity, thermal conductivity, specific heat, porosity, and scanning electron microscope (SEM) images of STD-TBC samples and VC-TBC samples. In addition, a heat transfer model is presented for the STD-TBC and VC-TBC microstructures. The results show an increase in both thermal diffusivity and conductivity for the VC-TBC samples, compared to the STD-TBC sample over the temperature range tested (400°C to 800°C). In addition, there is a temperature dependence of the thermal diffusivity and the thermal conductivity for both VC-TBC and STD-TBC samples. The change of thermo-physical properties is directly linked to the microstructure of the samples, demonstrated by the porosity measurements, SEM images, and the heat transfer model.

Design, Preparation and Thermal Properties of (La0.4Sm0.5Yb0.1)2Zr2O7 Ceramic for Thermal Barrier Coatings

2012 ◽  
Vol 512-515 ◽  
pp. 469-473 ◽  
Author(s):  
L. Liu ◽  
Z. Ma ◽  
F.C. Wang ◽  
Q. Xu
Keyword(s):  
Thermal Conductivity ◽  
Thermal Expansion ◽  
Thermal Properties ◽  
Rare Earth ◽  
Thermal Expansion Coefficient ◽  
Thermal Barrier Coatings ◽  
Expansion Coefficient ◽  
Phonon Transport ◽  
Thermal Barrier ◽  
Barrier Coatings

According to the theory of phonon transport and thermal expansion, a new complex rare-earth zirconate ceramic (La0.4Sm0.5Yb0.1)2Zr2O7, with low thermal conductivity and high thermal expansion coefficient, has been designed by doping proper ions at A sites. The complex rare-earth zirconate (La0.4Sm0.5Yb0.1)2Zr2O7 powder for thermal barrier coatings (TBCs) was synthesized by coprecipitation-calcination method. The phase, microstructure and thermal properties of the new material were investigated. The results revealed that single phase (La0.4Sm0.5Yb0.1)2Zr2O7 with pyrochlore structure was synthesized. The thermal conductivity and the thermal expansion coefficient of the designed complex rare-earth zirconate ceramic is about 1.3W/m•K and 10.5×10-6/K, respectively. These results imply that (La0.4Sm0.5Yb0.1)2Zr2O7 can be explored as the candidate material for the ceramic layer in TBCs system.

Analysis and Modelling of Temperature at Lake’s Water – Atmosphere Interface

2021 ◽  
Author(s):  
Vassilis Z. Antonopoulos ◽  
Soultana K. Gianniou
Keyword(s):  
Heat Transfer ◽  
Energy Balance ◽  
Surface Temperature ◽  
Water Surface ◽  
Heat Transfer Model ◽  
Transfer Model ◽  
Net Radiation ◽  
Water Surface Temperature ◽  
Simulation Results ◽  
Input Variables

Abstract The knowledge of micrometeorological conditions on water surface of impoundments is crucial for the better modeling of the temperature and water quality parameters distribution in the water body and against the climatic changes. Water temperature distribution is an important factor that affects most physical, chemical and biological processes and reactions occurring in lakes. In this work, different processes of water surface temperature of lake’s estimation based on the energy balance method are considered. The daily meteorological data and the simulation results of energy balance components from an integrated heat transfer model for two complete years as well as the lake’s characteristics for Vegoritis lake in northern Greece were used is this analysis.The simulation results of energy balance components from a heat transfer model are considered as the reference and more accurate procedure to estimate water surface temperature. These results are used to compare the other processes. The examined processes include a) models of heat storage changes in relationship to net radiation (Qt(Rn) values, b) net radiation estimation with different approaches, as the process of Slob’s equation with adjusted coefficients to lake data, and c) ANNs models with different architecture and input variables. The results show that the model of heat balance describes the water surface temperature with high accuracy (r2=0.916, RMSE=2.422oC). The ANN(5,6,1) model in which Tsw(i-1) is incorporated in the input variables was considered the better of all other ANN structures (r2=0.995, RMSE=0.490oC). The use of different approaches for simulating net radiation (Rn) and Qt(Rn) in the equation of water surface temperature gives results with lower accuracy.

Microstructure and Heat Transfer Phenomena in Ceramic Thermal Barrier Coatings

2001 ◽  
Vol 84 (4) ◽  
pp. 827-835 ◽  
Author(s):  
Paolo Scardi ◽  
Matteo Leoni ◽  
Federico Cernuschi ◽  
Angelamaria Figari
Keyword(s):  
Heat Transfer ◽  
Thermal Barrier Coatings ◽  
Thermal Barrier ◽  
Barrier Coatings

High Temperature Radiation Heat Transfer Performance of Thermal Barrier Coatings With Multiple Layered Structures

2008 ◽  
Vol 131 (1) ◽  
Author(s):  
Xiao Huang
Keyword(s):  
Heat Transfer ◽  
Thermal Radiation ◽  
Thermal Barrier Coatings ◽  
Wavelength Range ◽  
Coating Thickness ◽  
Single Layer ◽  
Layered Structures ◽  
Thermal Barrier ◽  
Barrier Coatings ◽  
Layered Coating

Meeting the demands for ever increasing operating temperatures in gas turbines requires concurrent development in cooling technologies, new generations of superalloys, and thermal barrier coatings (TBCs) with increased insulation capability. In the case of the latter, considerable research continues to focus on new coating material compositions, the alloying/doping of existing yttria stabilized zirconia ceramics, and the development of improved coating microstructures. The advent of the electron beam physical vapor deposition coating process has made it possible to consider the creation of multiple layered coating structures to meet specific performance requirements. In this paper, the advantages of layered structures are first reviewed in terms of their functions in impeding thermal conduction (via phonons) and thermal radiation (via photons). Subsequently, the design and performance of new multiple layered coating structures based on multiple layered stacks will be detailed. Designed with the primary objective to reduce thermal radiation transport through TBC systems, the multiple layered structures consist of several highly reflective multiple layered stacks, with each stack used to reflect a targeted radiation wavelength range. Two ceramic materials with alternating high and low refractive indices are used in the stacks to provide multiple-beam interference. A broadband reflection of the required wavelength range is obtained using a sufficient number of stacks. In order to achieve an 80% reflectance to thermal radiation in the wavelength range 0.3–5.3μm, 12 stacks, each containing 12 layers, are needed, resulting in a total thickness of 44.9μm. Using a one dimensional heat transfer model, the steady state heat transfer through the multiple layered TBC system is computed. Various coating configurations combining multiple layered stacks along with a single layer are evaluated in terms of the temperature profile in the TBC system. When compared with a base line single layered coating structure of the same thickness, it is estimated that the temperature on the metal surface can be reduced by as much as 90°C due to the use of multiple layered coating configurations. This reduction in metal surface temperature, however, diminishes with increasing the scattering coefficient of the coating and the total coating thickness. It is also apparent that using a multiple layered structure throughout the coating thickness may not offer the best thermal insulation; rather, placing multiple layered stacks on top of a single layer can provide a more efficient approach to reducing the heat transport of the TBC system.

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