A Novel Gas Generator Concept for Jet Engines Using a Rotating Combustion Chamber

2015 ◽  
Vol 137 (7) ◽  
Author(s):  
Peter Jeschke ◽  
Andreas Penkner

A gas generator—consisting of a single-stage shrouded mixed-flow compressor without a diffusor, a rotating combustion chamber, and a vaneless single-stage shrouded centripetal turbine—is presented and analyzed here. All components comprise a coherent rotating device, which avoids most of the problems usually associated with small gas generators. In other words, the concept avoids all radial clearances; it is vaneless, shortens the combustion chamber, minimizes the wetted area, and enables ceramic materials to be used, due to compressive blade stresses. However, the concept faces severe structural, thermal, and chemical reaction challenges and is associated with a large Rayleigh-type total pressure loss. All these features and their implications are discussed and their benefits and drawbacks for several jet engines are quantified, mainly by means of thermodynamic cycle calculations. As a result, it has been demonstrated that the concept offers a thrust-to-weight ratio which is higher than the standard when incorporated into small unmanned aerial vehicles (UAV)-type jet engines. It also enables an attractive multistage and dual-flow, but fully vaneless design option. However, the concept leads to a decrease in thermal efficiency if these were to be accomplished in the (small) core of turbofans with highest overall pressure ratios (OPRs) and high bypass ratios. In summary, the paper presents a gas generator approach, which may be considered by designers of small jet engines with high power density requirements, like those used in UAV applications. But this has been proven not to be an option for high-efficiency propulsion.

Author(s):  
Peter Jeschke ◽  
Andreas Penkner

A gas generator — consisting of a single-stage shrouded mixed-flow compressor without a diffusor, a rotating combustion chamber, and a vaneless single-stage shrouded centripetal turbine — is presented and analyzed here. All components comprise a coherent rotating device, which avoids most of the problems usually associated with small gas generators. In other words, the concept avoids all radial clearances, it is vaneless, shortens the combustion chamber, minimizes the wetted area and enables ceramic materials to be used, due to compressive blade stresses. However, the concept faces severe structural, thermal and chemical reaction challenges. All these features and their implications are discussed and their benefits for several jet engines are quantified, mainly by means of thermodynamic cycle calculations. An upfront CFD analysis identifies a polytropic compressor efficiency of around 95%. It is then demonstrated that the concept offers a thrust-to-weight ratio which is several times higher than the standard when incorporated into small UAV-type jet engines. It also enables an attractive multistage and dual-flow, but fully vaneless design option. Lastly, a thermal efficiency increase of several percentage points would be achieved, if the concept were to be realized in the (small) core of turbofans with highest overall pressure ratios and high bypass ratios. In summary, the paper presents a gas generator approach which may be considered by designers of small jet engines like those used in UAV applications and it might even be a (challenging) long-term option for the small core engines encountered in future turbofans and turboprops.


Author(s):  
Nikolay Shkolnik ◽  
Alexander C. Shkolnik

A “High Efficiency Hybrid Cycle” (HEHC) thermodynamic cycle is explored. This four-stroke cycle borrows elements from Otto, Diesel, Atkinson, and Rankine cycles. Air is compressed into an isolated combustion chamber, allowing for true isochoric combustion, and extended duration for combustion to proceed until completion. Combustion products expand into a chamber with greater volume than intake. We provide details of a compact HEHC design implementation using rotary pistons and isolated rotating combustion chambers. Two Pistons simultaneously rotate and reciprocate and are held in position by two roller bearings. One Piston performs intake and compression, while the other performs exhaust and expansion. We predict a reduction of energy losses, moving part counts, weight and size over conventional engines.


Author(s):  
L. S. Pioro ◽  
I. L. Pioro

It is well known that high-level radioactive wastes (HLRAW) are usually vitrified inside electric furnaces. Disadvantages of electric furnaces are their low melting capacity and restrictions on charge preparation. Therefore, a new concept for a high efficiency combined aggregate – submerged combustion melter (SCM)–electric furnace was developed for vitrification of HLRAW. The main idea of this concept is to use the SCM as the primary high-capacity melting unit with direct melt drainage into an electric furnace. The SCM employs a single-stage method for vitrification of HLRAW. The method includes concentration (evaporation), calcination, and vitrification of HLRAW in a single-stage process inside a melting chamber of the SCM. Specific to the melting process is the use of a gas-air or gas-oxygen-air mixture with direct combustion inside a melt. Located inside the melt are high-temperature zones with increased reactivity of the gas phase, the existence of a developed interface surface, and intensive mixing, leading to intensification of the charge melting and vitrification process. The electric furnace clarifies molten glass, thus preparing the high-quality melt for subsequent melt pouring into containers for final storage.


Author(s):  
Justin (Jongsik) Oh

In many aerodynamic design parameters for the axial-flow compressor, three variables of tailored blading, blade lean and sweep were considered in the re-design efforts of a transonic single stage which had been designed in 1960’s NASA public domains. As Part 1, the re-design was limited to the stator vane only. For the original MCA (Multiple Circular Arc) blading, which had been applied at all radii, the CDA (Controlled Diffusion Airfoil) blading was introduced at midspan as the first variant, and the endwalls of hub and casing (or tip) were replaced with the DCA (Double Circular Arc) blading for the second variant. Aerodynamic performance was predicted through a series of CFD analysis at design speed, and the best aerodynamic improvement, in terms of pressure ratio/efficiency and operability, was found in the first variant of tailored blading. It was selected as a baseline for the next design efforts with blade lean, sweep and both combined. Among 12 variants, a case of positively and mildly leaned blades was found the most attractive one, relative to the original design, providing benefits of an 1.0% increase of pressure ratio at design flow, an 1.7% increase of efficiency at design flow, a 10.5% increase of the surge margin and a 32.3% increase of the choke margin.


1984 ◽  
Author(s):  
G. Meauzé ◽  
A. Lesain

Extension of the time-marching computations of flows in 2-D blade cascades to the case of cascades with variable radius and stream tube thickness. One of the specific cases analyzed is that of purely radial cascades. Direct and inverse calculations are made, in non-viscous subsonic or supersonic flows, with or without shock waves. Examples of the design of high efficiency airfoil optimization for radial flow compressor rotors or Stators or inward flow turbine inlet guide vanes are presented.


Author(s):  
J. F. Coplin

Thrust in execess of that required for cruise and flight maneuvering is necessary to provide an aircraft with a VTOL capability. The extra thrust may be obtained by enlarged cruise engines with thrust vectoring or by retaining the optimum-size cruise engine possibly with thrust vectoring and adding a lift power plant in the form of lift jets or lift fans. A brief outline of extensive experience with lift jets, thrust vectoring, and lift fans is given and the importance of this background in making it possible to design more advanced engines which will satisfactorily meet practical operational requirements is brought out. Experience in two generations of lift-jet flight testing has shown many important areas where specal features must be incorporated in the design from the beginning to achieve high thrust for a compact volume, light weight, and high integrity in the relatively severe environment in which the lift jet has to operate. Examples are cited. The relative importance of thrust/volume and thrust/weight ratio is shown with reference to VTOL strike and transport aircraft. An integrated concept, using compact lift jets for VTOL strike aircraft and compact low-efflux-velocity lift fans using the same engine as a gas generator, is briefly noted.


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