scholarly journals Effects of Bearings and Housing on Mode Localization of a Nearly Cyclic Symmetric System

2016 ◽  
Vol 138 (5) ◽  
Author(s):  
Y. F. Chen ◽  
I. Y. Shen

This technical brief is to study how flexible bearings and housing affect mode localization of a nearly cyclic symmetric system with mistuning. This study is conducted via finite-element analyses and deductive reasoning. A reference system studied is a bladed disk with two groups of 24 localized modes. When bearings and housing are introduced into the reference system, their presence changes natural frequencies, mode shapes, and the number of the localized modes. Moreover, the mistuning causes bearing forces to surge for all the localized modes. A deductive reasoning based on the existing literature supports the observation from the finite-element analyses.

Author(s):  
Y. F. Chen ◽  
I. Y. Shen

This paper is to study how flexible bearings and housing affect mode localization of a nearly cyclic symmetric system with mistune. A finite element analysis is first conducted on a reference system that consists of a circular disk and 24 blades with mistune. The disk is annular with an inner rim and an outer rim. A fixed boundary condition is imposed at the inner rim, while the 24 blades with mistune are evenly attached to the outer rim and subjected to a free boundary condition. As a result of the mistune, the reference system presents 26 localized torsional modes as well as 24 localized in-plane modes in its blade vibration. When the fixed inner rim is replaced by a bearing support (i.e., an elastic boundary condition), not only the localized torsional modes can change their natural frequencies and mode shapes but also the number of the localized torsional modes may be increased to 28 in some range of bearing stiffness. Similarly, when the bladed-disk reference system is mounted on a stationary housing via a bearing support, the number of the localized in-plane modes can change from 24 to 33 modes. Moreover, localized mode shapes change significantly, and some of them involve significant housing deformation. To understand this phenomenon theoretically, we first demonstrate that the presence of bearing and housing provides additional degrees of freedom, which, in turn, allow the bladed-disk system to have additional disk modes. When the bearing and housing stiffness is properly tuned, some of these additional disk modes may possess significant torsional or in-plane displacement components in the blades. If these additional modes happen to have a natural frequency that is close to those of the localized modes of the reference system, these additional modes will join the localized modes to form new localized modes. As a result, the number of localized modes increases and the mode shapes change significantly.


Author(s):  
François Moyroud ◽  
Torsten Fransson ◽  
Georges Jacquet-Richardet

The high performance bladed-disks used in today’s turbomachines must meet strict standards in terms of aeroelastic stability and resonant response level. One structural characteristic that can significantly impact on both these area is that of bladed-disk mistuning. To predict the effects of mistuning, computationally efficient methods are necessary to make it feasible, especially in an industrial environment, to perform free vibration and forced response analyses of full assembly finite element models. Due to the size of typical finite element models of industrial bladed-disks, efficient reduction techniques must be used to systematically produce reduced order models. The objective of this paper is to compare two prevalent reduction methods on representative test rotors, including a modern design industrial shrouded bladed-disk, in terms of accuracy (for frequencies and mode shapes), reduction order, computational efficiency, sensitivity to inter-sector elastic coupling, and ability to capture the phenomenon of mode localization. The first reduction technique employs a modal reduction approach with a modal basis consisting of mode shapes of the tuned bladed-disk which can be obtained from a classical cyclic symmetric modal analysis. The second reduction technique is based on a Craig and Bampton substructuring and reduction approach. The results show a perfect agreement between the two reduced order models and the non-reduced finite element model. It is found that the phenomena of mode localization is equally well predicted by the two reduction models. In terms of computational cost, reductions from 1 to 2 orders of magnitude are obtained for the industrial bladed-disk, with the modal reduction method being the most computationally efficient approach.


2002 ◽  
Vol 124 (4) ◽  
pp. 942-952 ◽  
Author(s):  
F. Moyroud ◽  
T. Fransson ◽  
G. Jacquet-Richardet

The high performance bladed disks used in today’s turbomachines must meet strict standards in terms of aeroelastic stability and resonant response level. One structural characteristic that can significantly impact on both these areas is that of bladed disk mistuning. To predict the effects of mistuning, computational efficient methods are much needed to make free-vibration and forced-response analyses of full assembly finite element (FE) models feasible in both research and industrial environments. Due to the size and complexity of typical industrial bladed disk models, one must resort to robust and systematic reduction techniques to produce reduced-order models of sufficient accuracy. The objective of this paper is to compare two prevalent reduction methods on representative test rotors, including a modern design industrial shrouded bladed disk, in terms of accuracy (for frequencies and mode shapes), reduction order, computational efficiency, sensitivity to intersector elastic coupling, and ability to capture the phenomenon of mode localization. The first reduction technique employs a modal reduction approach with a modal basis consisting of mode shapes of the tuned bladed disk which can be obtained from a classical cyclic symmetric modal analysis. The second reduction technique uses Craig and Bampton substructure modes. The results show a perfect agreement between the two reduced-order models and the nonreduced finite element model. It is found that the phenomena of mode localization is equally well predicted by the two reduction models. In terms of computational cost, reductions from one to two orders of magnitude are obtained for the industrial bladed disk, with the modal reduction method being the most computationally efficient approach.


2012 ◽  
Vol 510 ◽  
pp. 160-164
Author(s):  
Ai Lun Wang ◽  
Qiang Huang

The finite element models of bladed disks with different lashing wire locations were established. The natural characteristics and mode shapes of bladed disks with different lashing wire locations were compared, and the effect of lashing wire location on the natural characteristics and mode localization of bladed disks were analyzed. These results show that different lashing wire locations could carry different natural frequencies to bladed disk, and there must be one lashing wire location with the highest frequencies. Lashing wire location has a significant influence on the mode localization of the mistuned bladed disks, and the mode localization of the bladed disks is less sensitive to mistuning when the lashing wire is in the middle of blades.


Author(s):  
Adam Koscso ◽  
Guido Dhondt ◽  
E. P. Petrov

A new method has been developed for sensitivity calculations of modal characteristics of bladed disks made of anisotropic materials. The method allows the determination of the sensitivity of the natural frequencies and mode shapes of mistuned bladed disks with respect to anisotropy angles that define the crystal orientation of the monocrystalline blades using full-scale finite element models. An enhanced method is proposed to provide high accuracy for the sensitivity analysis of mode shapes. An approach has also been developed for transforming the modal sensitivities to coordinate systems used in industry for description of the blade anisotropy orientations. The capabilities of the developed methods are demonstrated on examples of a single blade and a mistuned realistic bladed disk finite element models. The modal sensitivity of mistuned bladed disks to anisotropic material orientation is thoroughly studied.


Author(s):  
John Judge ◽  
Christophe Pierre ◽  
Oral Mehmed

The results of an experimental investigation on the effects of random blade mistuning on the forced dynamic response of bladed disks are reported. The primary aim of the experiment is to gain understanding of the phenomena of mode localization and forced response blade amplitude magnification in bladed disks. A stationary, nominally periodic, twelve-bladed disk with simple geometry is subjected to a traveling-wave, out-of-plane, “engine order” excitation delivered via phase-shifted control signals sent to piezo-electric actuators mounted on the blades. The bladed disk is then mistuned by the addition of small, unequal weights to the blade tips, and it is again subjected to a traveling wave excitation. The experimental data is used to verify analytical predictions about the occurrence of localized mode shapes, increases in forced response amplitude, and changes in resonant frequency due to the presence of mistuning. Very good agreement between experimental measurements and finite element analysis is obtained. The out-of-plane response is compared and contrasted with the previously reported in-plane mode localization behavior of the same test specimen. This work also represents an important extension of previous experimental study by investigating a frequency regime in which modal density is lower but disk-blade interaction is significantly greater.


2003 ◽  
Vol 125 (3) ◽  
pp. 772-776 ◽  
Author(s):  
P. Marugabandhu ◽  
J. H. Griffin

A reduced-order model has been developed that can be used to accurately and quickly calculate the changes in the natural frequencies and mode shapes of a blade that are caused by centrifugal stiffening. It has been corroborated by comparisons with finite element analyses of a cantilevered tapered plate and with frequencies from a low aspect ratio fan blade.


Author(s):  
P. Marugabandhu ◽  
J. H. Griffin

A reduced order model has been developed that can be used to accurately and quickly calculate the changes in the natural frequencies and mode shapes of a blade that are caused by centrifugal stiffening. It has been corroborated by comparisons with finite element analyses of a cantilevered tapered plate and with frequencies from a low aspect ratio fan blade.


Author(s):  
Romuald Rzadkowski ◽  
Artur Maurin

Considered here was the effect of multistage coupling on the dynamics of a rotor consisting of eight mistuned bladed discs on a solid shaft. Each bladed disc had a different number of rotor blades. Free vibrations were examined using finite element representations of rotating single blades, bladed discs, and the entire rotor. In this study the global rotating mode shapes of eight flexible mistuned bladed discs on shaft assemblies were calculated, taking into account rotational effects such as centrifugal stiffening. The thus obtained natural frequencies of the blade, shaft, bladed disc and entire shaft with discs were carefully examined to discover resonance conditions and coupling effects. This study found that mistuned systems cause far more intensive multistage coupling than tuned ones. The greater the mistuning, the more intense the multistage coupling.


2018 ◽  
Vol 141 (2) ◽  
Author(s):  
Adam Koscso ◽  
Guido Dhondt ◽  
E. P. Petrov

A new method has been developed for sensitivity calculations of modal characteristics of bladed disks made of anisotropic materials. The method allows the determination of the sensitivity of the natural frequencies and mode shapes of mistuned bladed disks with respect to anisotropy angles that define the crystal orientation of the monocrystalline blades using full-scale finite element models. An enhanced method is proposed to provide high accuracy for the sensitivity analysis of mode shapes. An approach has also been developed for transforming the modal sensitivities to coordinate systems (CS) used in industry for description of the blade anisotropy orientations. The capabilities of the developed methods are demonstrated on examples of a single blade and a mistuned realistic bladed disk finite element models. The modal sensitivity of mistuned bladed disks to anisotropic material orientation is thoroughly studied.


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