Kinematic Synthesis of a D-Drive MEMS Device With Rigid-Body Replacement Method

2018 ◽  
Vol 140 (7) ◽  
Author(s):  
Paolo Sanò ◽  
Matteo Verotti ◽  
Paolo Bosetti ◽  
Nicola P. Belfiore
Keyword(s):  
Rigid Body ◽  
Experimental Testing ◽  
Micro Electro Mechanical System ◽  
Element Analysis ◽  
Kinematic Synthesis ◽  
Replacement Method ◽  
Rigid Body Model ◽  
Mems Device ◽  
Conjugate Surfaces ◽  
Line Path

In this paper, a microsystem with prescribed functional capabilities is designed and simulated. In particular, the development of a straight line path generator micro electro mechanical system (MEMS) device is presented. A new procedure is suggested for avoiding branch or circuit problems in the kinematic synthesis problem. Then, Ball's point detection is used to validate the obtained pseudo-rigid body model (PRBM). A compliant MEMS device is obtained from the PRBM through the rigid-body replacement method by making use of conjugate surfaces flexure hinges (CSFHs). Finally, the functional capability of the device is investigated by means of finite element analysis (FEA) simulations and experimental testing at the macroscale.

scholarly journals Design and Validation of a Single-SOI-Wafer 4-DOF Crawling Microgripper

Micromachines ◽  
2019 ◽  
Vol 10 (6) ◽  
pp. 376 ◽  
Author(s):  
Matteo Verotti ◽  
Alvise Bagolini ◽  
Pierluigi Bellutti ◽  
Nicola Pio Belfiore
Keyword(s):  
Finite Element Analysis ◽  
Rigid Body ◽  
Compliant Mechanism ◽  
Silicon On Insulator ◽  
Element Analysis ◽  
Deep Reactive Ion Etching ◽  
Theoretical Simulation ◽  
Body Model ◽  
Replacement Method ◽  
Rigid Body Model

This paper deals with the manipulation of micro-objects operated by a new concept multi-hinge multi-DoF (degree of freedom) microsystem. The system is composed of a planar 3-DoF microstage and of a set of one-DoF microgrippers, and it is arranged is such a way as to allow any microgripper to crawl over the stage. As a result, the optimal configuration to grasp the micro-object can be reached. Classical algorithms of kinematic analysis have been used to study the rigid-body model of the mobile platform. Then, the rigid-body replacement method has been implemented to design the corresponding compliant mechanism, whose geometry can be transferred onto the etch mask. Deep-reactive ion etching (DRIE) is suggested to fabricate the whole system. The main contributions of this investigation consist of (i) the achievement of a relative motion between the supporting platform and the microgrippers, and of (ii) the design of a process flow for the simultaneous fabrication of the stage and the microgrippers, starting from a single silicon-on-insulator (SOI) wafer. Functionality is validated via theoretical simulation and finite element analysis, whereas fabrication feasibility is granted by preliminary tests performed on some parts of the microsystem.

scholarly journals A Preliminary Study on the Compliant Stretcher Mechanism of Canopy

2021 ◽  
Vol 243 ◽  
pp. 02007
Author(s):  
Sara Lee Kit Yee ◽  
Lam Yeap Sheng ◽  
Tan Yong Li
Keyword(s):  
Rigid Body ◽  
Compliant Mechanisms ◽  
Element Analysis ◽  
Kinematic Synthesis ◽  
Rigid Body Model ◽  
Reference Design ◽  
Fea Simulation ◽  
Short Product ◽  
Rigid Joints ◽  
Monolithic Structure

The design of the canopy utilizes the conventional rigid body mechanisms which is vulnerable to the presence of backlash, friction of joints or wearing of mechanical parts which lead to short product life. Compliant mechanisms are employed to reduce these mechanical problems, owing to their zero-joint and monolithic structure. A reference design for the conventional canopy was chosen and modified through reviewing different patent designs. Six different configurations of the pseudo-rigid-body model (PRBM) were constructed, and the best configuration was selected. Kinematic synthesis with function generation was performed for the chosen PRBM using MATLAB. The obtained results from the kinematic synthesis were then used to calculate the dimensions and stresses of the flexural pivots for the compliant stretcher mechanism. Finite Element Analysis (FEA) simulation was then performed on each of the models and the obtained flexural pivot stresses were compared with that of the PRBM. This research successfully replaces all the rigid joints and links of the stretcher mechanism of the conventional canopy to form a monolithic structure of compliant stretcher mechanism.

Design of a Continuum Mechanism that Matches the Movement of an Eight-bar Linkage

2020 ◽  
pp. 1-11
Author(s):  
Xueao Liu ◽  
J. Michael McCarthy
Keyword(s):  
Finite Element Analysis ◽  
Rigid Body ◽  
Design Methodology ◽  
Compliant Mechanisms ◽  
Compliant Mechanism ◽  
Initial Structure ◽  
Element Analysis ◽  
Kinematic Synthesis ◽  
Generic Structure ◽  
Straight Line

Abstract This paper presents a design methodology for mechanisms consisting of a single continuous structure, continuum mechanisms, that blends the kinematic synthesis of rigid-body mechanisms with topology optimization for compliant mechanisms. Rather than start with a generic structure that is shaped to achieve a required force deflection task for a compliant mechanism, our approach shapes the initial structure based on kinematic synthesis of a rigid body mechanism for the required movement, then the structure is shaped using Finite Element Analysis to achieve the required force deflection relationship. The result of this approach is a continuum mechanism with the same workpiece movement as the rigid link mechanism when actuated. An example illustrates the design process to obtain an eight-bar linkage that guides its workpiece in straight-line rectilinear movement. We show that the resulting continuum mechanism provides the desired rectilinear movement. A 210 mm physical model machined from Nylon-6 is shown to achieve 21.5mm rectilinear movement with no perceived deviation from a straight-line.

Design of a Partially Compliant, Three-Phalanx Underactuated Prosthetic Finger

2015 ◽  
Author(s):  
Marco W. M. Groenewegen ◽  
Milton E. Aguirre ◽  
Just L. Herder
Keyword(s):  
Design Method ◽  
Experimental Testing ◽  
High Strength ◽  
Robotic Hand ◽  
Genetic Optimization ◽  
Element Analysis ◽  
Acceptable Error ◽  
Rigid Body Model ◽  
Bending Stresses ◽  
Prosthetic Finger

Advanced robotic hand prostheses are praised for their impressive robust and fine grasping capabilities generated from intricate systems. Nevertheless, a high demand remains for grasping mechanisms that are mechanically simple, lightweight, and cheap to produce, easy to assemble and low in maintenance costs. This paper presents the design of a partially compliant underactuated finger to demonstrate the feasibility of achieving these rigorous requirements. The conceptual topology of the three phalanx finger is selected based on competitive analysis. Employing Pseudo-Rigid Body Model and Finite Element Analysis, a genetic optimization problem is formulated to minimize bending stresses within compliant flexures. The result is a fully functional demonstrator capable of flexing 180° in finger rotation. The prototype is fabricated from flexible high strength nylon and requires no assembly steps beyond 3D printing. Experimental testing verifies the design method with an acceptable error of < 5%.

A Family of Butterfly Flexural Joints: Q-LITF Pivots

2011 ◽  
Author(s):  
Xu Pei ◽  
Jingjun Yu ◽  
Shusheng Bi ◽  
Guanghua Zong
Keyword(s):  
Finite Element Analysis ◽  
Finite Element ◽  
Rigid Body ◽  
Rigid Bodies ◽  
The Other ◽  
Element Analysis ◽  
Leaf Type ◽  
Center Shift ◽  
Body Model ◽  
Rigid Body Model

The Leaf-type Isosceles-Trapezoidal Flexural (LITF) pivot consists of two compliant beams and two rigid-bodies. For a single LITF pivot, the range of motion is small while the center-shift is relatively large. The capability of performance can be improved greatly by the combination of four LITF pivots. Base on the pseudo-rigid-body model (PRBM) of a LITF pivot, a method to construct the Quadri-LITF pivots is presented by regarding a single LITF pivot (or double-LITF pivot) as a the configurable flexure module. Ten types of Q-LITF pivots are synthesized. Compared with the single LIFT pivot, the stroke becomes larger, and stiffness becomes smaller. Four of them have the increased center-shift. The other four have the decreased center-shift. One of the quadruple LITF pivots is selected as the examples to explain the proposed method. The comparison between PRBM and Finite Element Analysis (FEA) result shows the validity and effectiveness of the method.

Force-Displacement Model of the FlexSuRe™ Spinal Implant

2010 ◽  
Author(s):  
Eric Stratton ◽  
Larry Howell ◽  
Anton Bowden
Keyword(s):  
Rigid Body ◽  
Virtual Work ◽  
Implant Design ◽  
Element Analysis ◽  
Spinal Implant ◽  
Body Model ◽  
Flexion Extension ◽  
Rigid Body Model ◽  
Displacement Model ◽  
Force Displacement

This paper presents modeling of a novel compliant spinal implant designed to reduce back pain and restore function to degenerate spinal disc tissues as well as provide a mechanical environment conducive to healing of the tissues. Modeling was done through the use of the pseudo-rigid-body model. The pseudo-rigid-body model is a 3 DOF mechanism for flexion-extension (forward-backward bending) and a 5 DOF mechanism for lateral bending (side-to-side). These models were analyzed using the principle of virtual work to obtain the force-deflection response of the device. The model showed good correlation to finite element analysis and experimental results. The implant may be particularly useful in the early phases of implant design and when designing for particular biological parameters.

scholarly journals Compliant Mechanism Road Bicycle Brake: A Rigid-Body Replacement Case Study

2011 ◽  
Author(s):  
Brian M. Olsen ◽  
Larry L. Howell ◽  
Spencer P. Magleby
Keyword(s):  
Rigid Body ◽  
High Performance ◽  
Compliant Mechanisms ◽  
Compliant Mechanism ◽  
Element Analysis ◽  
Low Weight ◽  
Rigid Body Model ◽  
Compliant Mechanism Design

This paper demonstrates rigid-body replacement synthesis in the design a mechanism with known design objectives. The design of high-performance bicycle brakes is complicated by a variety of competing design objectives, including increased performance and low weight. But this challenge also provides a good case study to demonstrate the design of compliant mechanisms to replace traditional rigid-link mechanisms. This paper briefly reviews current road brake designs, demonstrates the use of rigid-body replacement synthesis to design a compliant mechanism, and illustrates the combination of compliant mechanism design tools. The resulting concept was generated from the modified dual-pivot brake design and is a partially compliant mechanism where one pin has the dual role of a joint and a mounting pin. The pseudo-rigid-body model, finite element analysis, and optimization algorithms are used to generate design dimensions, and designs are considered for both titanium and E-glass flexures. The resulting design has the potential of reducing the part count and overall weight while maintaining a performance similar to the benchmark.

Spatial-Beam Large-Deflection Equations and Pseudo-Rigid-Body Model for Axisymmetric Cantilever Beams

2011 ◽  
Author(s):  
Issa A. Ramirez ◽  
Craig P. Lusk
Keyword(s):  
Finite Element Analysis ◽  
Finite Element ◽  
Rigid Body ◽  
Three Dimensional ◽  
Vertical Axis ◽  
Analysis Model ◽  
Element Analysis ◽  
Body Model ◽  
Straight Beam ◽  
Rigid Body Model

The kinematic equations for approximating the deflection of a three-dimensional cantilever beam were developed. The numerical equations were validated with a Finite Element Analysis program. With these equations, a pseudo-rigid-body model (PRBM) for an axisymmetric straight beam was developed. The axisymmetric PRBM consists of a spherical joint connecting two rigid links. The location of the deformed end of the beam is determined by two angles and the characteristic radius factor. The angle of the beam with respect to the vertical axis depends on the direction of the force with respect to the undeformed coordinate system. The Pearson’s correlation coefficient for the Finite Element Analysis model and the numerical integration is 0.952.

scholarly journals Modeling the Bending Behavior of Fiber-Reinforced Pneumatic Actuators Using a Pseudo-Rigid-Body Model

2019 ◽  
Vol 11 (3) ◽  
Author(s):  
Sreeshankar Satheeshbabu ◽  
Girish Krishnan
Keyword(s):  
Rigid Body ◽  
Parametric Estimation ◽  
Fiber Reinforced ◽  
Accurate Analysis ◽  
Element Analysis ◽  
Pneumatic Actuators ◽  
Rigid Body Model ◽  
Optimization Routine ◽  
External Forces ◽  
Deformation Patterns

Abstract Fiber reinforced elastomeric enclosures (FREEs) are soft pneumatic representative elements that can form the basis for building soft self-actuating structures/mechanisms. When placed in different configurations, they exhibit unique stroke amplification characteristics that can be leveraged to create interesting deformation patterns. Such deformations occur as a combination of axial and bending deflection due to internal pressurization and external forces. This paper presents a lumped reduced-order model that enables quick and accurate analysis of mechanisms made from FREEs grouped as a system. The model proposed is a modified four-spring pseudo-rigid-body (PRB) model that effectively captures the axial and bending stiffnesses of contracting FREEs. Parametric estimation of the model is performed using a multistart optimization routine to fit the PRB model with results from experiments and finite element analysis (FEA). The model is also generalized and statistically verified for FREEs with different fiber angles, length-to-diameter ratios, and different actuation pressures. Finally, efficacy of the approach is validated through three case studies that involve a planar arrangement of FREEs at different orientations.

scholarly journals Adaptive pseudo-rigid-body model for generalized cross-spring pivots under combined loads

2020 ◽  
Vol 12 (12) ◽  
pp. 168781402096653
Author(s):  
Zhongzhou Wang ◽  
Haixuan Sun ◽  
Bidou Wang ◽  
Peng Wang
Keyword(s):  
Rigid Body ◽  
Compliant Mechanisms ◽  
Parametric Design ◽  
Optimization Techniques ◽  
Characteristic Analysis ◽  
Element Analysis ◽  
Combined Loads ◽  
Rigid Body Model ◽  
Instantaneous Center ◽  
Constraint Model

Generalized cross-spring pivots (CSPs) are widely used as revolute joints in precision machinery. However, pseudo-rigid-body (PRB) models cannot capture the parasitic motions of a generalized CSP exactly under combined loads; moreover, the characteristic parameters used in PRB methods must be recomputed using optimization techniques. In this study, we develop two simple and accurate PRB models for generalized CSPs. First, a PRB method for a beam is developed based on the beam constraint model and the instantaneous center model, where the beam is modeled as two rigid links joined at a pivot via a torsion spring. Subsequently, two PRB models of the generalized CSP, comprising a four-bar model for accuracy and a pin-joint model for stiffness, are constructed based on a kinematic analysis using the proposed PRB method. A deflection characteristic analysis is then conducted to determine the relationship between the proposed model and the existing models. Finally, the PRB models for the pivot under the action of combined loads are validated via finite element analysis. The error evaluation indicates that the proposed PRB models are more accurate than the results from existing methods. The PRB models proposed here can be used in parametric design of compliant mechanisms.

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