General Correlation for Heat Transfer to Gas–Liquid Flow in Vertical Channels

Author(s):  
Mirza M. Shah

Abstract A general correlation is presented for heat transfer during flow of gas–liquid mixtures flowing in vertical channels prior to dry out. It has been verified with a wide range of data that include upward and downward flow in heated and cooled tubes, annuli, and rectangular channels. The data are from 19 studies and include 14 gas–liquid mixtures with a wide range of properties. The parameters include pressure 1–6.9 bar, temperature 16–115 °C, liquid Reynolds number from 2 to 127,231, superficial gas and liquid velocities up to 87 and 13 m/s, respectively, and ratio of superficial gas and liquid velocities 0.03–1630. The 1022 data points are predicted by the new correlation with mean absolute deviation (MAD) of 18.1%. Several other correlations were also compared to the same data and had MAD of 28.6–45.5%.

Author(s):  
Mirza M. Shah

Heat transfer to two-component gas–liquid mixtures is needed in many industries but there is lack of a well-verified predictive method. A correlation is presented for heat transfer during flow of gas–liquid nonboiling mixtures in horizontal tubes. It has been verified with a wide range of data that includes tube diameters of 4.3–57 mm, pressures from 1 to 4.1 bar, temperatures from 12 to 62 °C, gravity <0.1% to 100% earth gravity, liquid Reynolds number from 9 to 1.2 × 105, and ratio of gas and liquid velocities from 0.24 to 9298. The 946 data points from 18 sources are predicted with mean absolute deviation (MAD) of 19.2%. The same data were compared to five other correlations; they had much larger deviations. Therefore, the new correlation is likely to be helpful in more accurate designs.


Author(s):  
Mirza M. Shah

A general correlation is presented for heat transfer during flow of gas-liquid mixtures flowing in vertical channels prior to dryout. It has been verified with a wide range of data that include upwards and downwards flow in heated and cooled tubes, annuli, and rectangular channels. The data are from 19 studies and include 14 gas-liquid mixtures with a very wide range of properties. The parameters include pressure 1 to 6.9 bars, temperature 16 to 115 oC, liquid Reynolds number from 2 to 127231, superficial gas and liquid velocities up to 87 and 13 m/s respectively, and ratio of superficial gas and liquid velocities 0.03 to 1630. The 1022 data points are predicted by the new correlation with mean absolute deviation (MAD) of 18.1 %. Several other correlations were also compared to the same data and had much larger deviations.


Author(s):  
Mirza M. Shah

Heat transfer to two-component gas-liquid mixtures is needed in many industries but there is lack of a well-verified predictive method. A correlation is presented for heat transfer during flow of gas-liquid non-boiling mixtures in horizontal tubes. It has been verified with a wide range of data that includes: tube diameters 4.3 to 57 mm, pressures from 1 to 4.1 bar, temperatures from 12 to 62 °C, gravity < 0.1 % to 100 % earth gravity, liquid Reynolds number from 9 to 1.2E5, and ratio of gas and liquid velocities from 0.24 to 9298. The 946 data points from 18 sources are predicted with mean absolute deviation of 19.2 %. The same data were compared to several other correlations; they had much larger deviations.


Author(s):  
Mirza M. Shah

Abstract Heat transfer to flowing gas–solid mixtures in pipes is required in many applications including chemical processing, pneumatic transport, and nuclear reactors but no well-verified method for predicting heat transfer is available. A new correlation is presented, which has been validated with a wide range of data that includes a variety of particles (minerals, metals) in several gases. Particle diameters range from 13 to 1130 µm, pipe diameters 5.1 to 77 mm, and the solids loading ratio of 0–520. Flow orientations include horizontal, vertical up, and vertical down. The new correlation has a mean absolute deviation (MAD) of 18.9% with 630 data points from 20 studies. The same data were also compared with six published correlations. Their MAD ranged from 35% to 57%. Hence, the new correlation is likely to help in more accurate design.


Author(s):  
Mirza Mohammed Shah

Prediction of heat transfer during film condensation in mini and microchannels is of much practical interest. No well-verified method for this purpose is available. The applicability of the author’s well-validated general correlation (Shah 2009) for condensation in tubes to small channels is investigated in this paper. A wide range of data for condensation in horizontal micro and mini channels were compared with it. This correlation was found to predict 500 data points from 15 studies on small diameter channels with a mean deviation of 15.9 percent. These data included single round and rectangular channels as well as multiport channels with round and rectangular ports with equivalent diameters from 0.49 to 5.3 mm, 8 fluids, reduced pressures from 0.048 to 0.52, and mass flux from 50 to 1400 kg/m2s. This indicates its applicability to minichannels. However, a large amount of data for diameters from 0.114 to 2.6 mm showed large deviations from this correlation. The discrepancy in the overlapping range of data could be due to difficulties in accurate measurements on small channels.


Author(s):  
Longyun Wang ◽  
Zhi Tao ◽  
Jianqin Zhu ◽  
Haiwang Li ◽  
Zeyuan Cheng

A new empirical correlation for upward flowing supercritical aviation kerosene RP-3 in the vertical tubes is proposed. In order to obtain the database, numerical simulation with a four-component surrogate model on RP-3 and LS low Reynolds turbulence model in vertical circular tube has been performed. Tubes of diameter 2mm to 10mm are studied and operating conditions cover pressure from 3MPa to 6MPa. Heat flux is 500KW/m2, mass flow rate is 700kg/(m2·s). The numerical results on wall temperature distribution under various conditions are compared with experimental data and a good agreement is achieved. The existing correlations are summarized and classified into three categories. Three representative correlations of each category are selected out to evaluate the applicability in heat transfer of supercritical RP-3. The result shows that correlations concluded from water and carbon-dioxide do not perform well in predicting heat transfer of hydrocarbon fuel. The mean absolute deviation of them is up to 20% and predict about 80% of the entire database within 30% error bands. So a new correlation which is applicable to different working conditions for supercritical RP-3 is put forward. Gnielinski type has been adapted as the basis of the new correlation for its higher accuracy. In consideration of major influence factors of supercritical heat transfer, correction terms of density and buoyancy effect are added in. The new correlation has a MAD of 9.26%, predicting 90.6% of the entire database within ±15% error bands. The comparisons validate the applicability of the new correlation.


2020 ◽  
Vol 142 (6) ◽  
Author(s):  
Markus Baumann ◽  
Christian Koch ◽  
Stephan Staudacher

Abstract Diabatic performance modeling is a prerequisite for engine condition monitoring based on nonsteady-state data points (e.g., Putz et al. 2017, “Jet Engine Gas Path Analysis Based on Takeoff Performance Snapshots,” ASME J. Eng. Gas Turbines Power, 139(11), p. 111201.). The importance of diabatic effects increases with decreasing engine size. Steady-state diabatic modeling of turbomachinery components is presented using nondimensional parameters derived from a dimensional analysis. The resulting heat transfer maps are approximated using the analytic solution for a pipe. Experimental identification of the maps requires the measurement of casing and gas path temperatures. This approach is demonstrated successfully using a small turboshaft engine as a test vehicle. A limited amount of measurements was needed to generate a steady-state heat transfer map which is valid for a wide range of operating points.


Author(s):  
Weiyu Tang ◽  
Boren Zheng ◽  
Wei Li

Abstract An Experimental investigation was conducted to demonstrate the effect of material on the heat transfer characteristics of R410A during evaporation inside two horizontal plain tubes with the same inner diameter of 6mm, and they are made of aluminum and stainless, respectively. The variation of vapor quality for test section were kept at 0.2–0.9, and mass velocities varied from 100 kg m−2s−1 to 400 kg m−2s−1. A series of single-phase and repetitive experiments was conducted to verify the accuracy and reliability of the test rig firstly. Various flow patterns including stratified, slug, and annular flow even dry-out may exist during the flow boiling experiments, while both ΔT-dependent and ΔT-independent flow are included for the test conditions of condensation. The results for evaporation have shown that the plain aluminum tube performs the best for all tested mass velocities. Several different correlations were employed to predict the present data and their predictive ability were compared. The results indicate that the Liu and Winterton can predict all the data points in an acceptable error band, and the slightly worse thermal performance of the stainless-steel tube may be attributed to the relatively low thermal conductivity. For condensation, little difference was found between two tested tubes, which means that the material and roughness may have little effect on the heat transfer performance during condensation.


1965 ◽  
Vol 87 (4) ◽  
pp. 477-483 ◽  
Author(s):  
H. S. Swenson ◽  
J. R. Carver ◽  
C. R. Kakarala

Local forced convection heat-transfer coefficients for supercritical water flowing inside smooth-bore tubes were obtained experimentally over a range of pressures (3300 to 6000 psia) and bulk temperatures (167 to 1068 F). Because the thermophysical properties of supercritical fluids change rapidly with temperature in the pseudocritical range, conventional forced convection correlations were unable to fit the data. However, a satisfactory correlation for fully developed turbulent flow was obtained by properly modifying the conventional nondimensional model to account for the physical property variation across the boundary layer. Out of 2951 data points, 95 percent lie within ±15 percent of the correlation. It was also found that the same equation correlated supercritical pressure heat-transfer data of carbon dioxide over a wide range of conditions with good accuracy.


Author(s):  
Tong Lv ◽  
Boren Zheng ◽  
Wei Li ◽  
Zahid Ayub

Abstract Corrugated plate heat exchangers are increasingly used in two-phase flow applications for their flexible and compact size and the efficient heat transfer performance. This paper presents a review of recent studies on the subject and creates a database containing 533 data points from experiment studies. The collected database covers seven working fluids, a wide range of vapor quality (both mean and local) 0.01–0.94, heat flux 0.5–46 kW m−2, mass flux 5.5–137 kg m−2 s−1, chevron angle 30°–70°, and hydraulic diameter 1.7–4.0 mm. Based on the database a brief comparison between several previous correlations are discussed. A new prediction method for flow boiling heat transfer coefficient is generated by multiple regression analysis and modifying an existing correlation. It was observed that the modified correlation shows a better agreement and predicts 74.3% of data points within ±30% error band and 94.9% within ±50% error band.


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