A Mechanistic Model of Liquid Film Movements in Pipe Elbows for Annular Flow

2019 ◽  
Vol 141 (6) ◽  
Author(s):  
Mingyang Liu ◽  
Haixiao Liu

A mechanistic model of film movements is developed based on the treatments on the annular flow field. The initial conditions at the inlet are determined by adopting a validated film thickness correlation of fully developed upward annular flow in vertical pipes. The overall pressure gradient is assumed to be uniform all along the axial distance within the elbow and the static pressure is also uniform on every cross section. The axial velocities of the liquid film and the core region are both uniform on the cross-sectional plane. The droplets are assumed to travel in straight lines normal to the inlet plane until colliding on and absorbed by the liquid film surface. The liquid film motion is divided into the axial and radial directions. Energy conservation law and Newton's second law are, respectively, used in the two directions. The film motion calculation is executed by using a discrete method with an explicit solution. The average film thickness and the circumferential thickness distribution on an arbitrary cross section can be obtained for the given flow conditions. The mechanistic model is verified by comparing the predicted circumferential distribution of film thickness with three series of experimental data from the literature. Parametric studies are also conducted to investigate the parameter effects and the range of application. The present work proves that the variation and distribution of film thickness within the elbows can be efficiently described by the mechanistic model.

Volume 3 ◽  
2004 ◽  
Author(s):  
Daniel J. Rodri´guez ◽  
Timothy A. Shedd

Planar laser induced fluorescence (PLIF) was applied to horizontal air/water two-phase annular flow in order to clearly image the liquid film and interfacial wave behavior at the top, side and bottom of the tube. The visualization section was fabricated from FEP, which has nearly the same refractive index as water at room temperature. This index-matched test section was used to allow imaging of the water to within approximately 10 microns of the 15.1 mm I.D. tube wall. A small amount of dye was added to the water with a peak excitation wavelength near that of a pulsed Nd:YAG laser (532 nm). The laser system generated an approximately 5 ns pulsed light sheet at 30 Hz. Images of the liquid film were captured using a digital video camera with a macro lens for a resolution of about 8.2 microns/pixel. Cross-sectional data at 68 annular flow conditions were obtained. The observations of the liquid film between waves indicated that the film thickness was relatively insensitive to both gas and liquid flow in the annular regime, confirming film thickness measurements reported elsewhere. In addition, the structure of waves changes significantly from wavy-annular, where peaked or cresting waves dominate, to fully annular, where the waves are much more turbulent and unstructured. The wave height decreases with increased gas flow and is relatively insensitive to increased liquid flow in the annular regime. The entrainment of gas in the liquid by the waves is very apparent from these images. Although the precise entrainment mechanisms are not entirely clear, a viable folding action mechanism is proposed. The visualization results will be discussed in relation to both conceptual and computational annular flow modeling.


2021 ◽  
Author(s):  
Antai Liu ◽  
Haifeng Gu ◽  
Fuqiang Zhu ◽  
Changqi Yan

Abstract As a key physical parameter in annular flow, liquid film thickness is crucial to study the behavior characteristics about gas-liquid interface under annular flow conditions. In this study, the narrow rectangular channel is taken as the research object, and air-water were used as the media to conduct annular flow experiments under atmospheric pressure. The cross-sectional area of the narrow rectangular channel is 70mm × 2mm. The PCB liquid film sensor can realize multi-point measurement of liquid film thickness. A total of 10 × 16 measuring points are arranged in rows and columns on the surface of the channel, with a spatial resolution of 4.4mm × 4.4mm and a measurement speed of 1000 frames per second. The results show the fluctuation of liquid film is dominated by the ripple wave at low superficial liquid velocity. The frequency distribution of film thickness becomes sharper because of the increase of gas flow, i.e. the interfacial surface becomes smoother. The liquid film will become thinner with the increase of gas flow, but the effect is reduced when the gas flow reaches a certain value. The liquid film will thicken and the number of disturbance waves will increase as the increase of the liquid flow.


Author(s):  
Peyman Zahedi ◽  
Hadi Arabnejad Khanouki ◽  
Brenton S. McLaury ◽  
Siamack A. Shirazi

In many industrial applications such as oil and gas production systems and heat exchangers, annular flow is a frequently observed flow regime. A lot of experiments and analysis have been carried out in the last decades in order to determine the thickness of the liquid film in annular flow and in straight pipes; however, published liquid film thickness models and experimental data in bends are scare. This paper presents a model for predicting average liquid film thickness in bends according to the correlations obtained for calculating dimensionless interfacial friction factor as well as dimensionless liquid film thickness in bends. Correlations were obtained based on analysis carried out using a control volume of gas core and utilizing experimental data available in the literature for liquid film thickness in bends. Furthermore, liquid film thickness distribution at the inner and outer bends of elbows were investigated, and a simple analytical model has been developed for predicting film thickness at the outer and inner radii of a bend. It is shown that, the average film thickness calculations from the current model agree with experimental data and results show that the model can predict the film thickness changes based on the flowrates and properties of liquid and gas phases.


Author(s):  
D. L. Callahan ◽  
Z. Ball ◽  
H. M. Phillips ◽  
R. Sauerbrey

Ultraviolet laser-irradiation can be used to induce an insulator-to-conductor phase transition on the surface of Kapton polyimide. Such structures have potential applications as resistors or conductors for VLSI applications as well as general utility electrodes. Although the percolative nature of the phase transformation has been well-established, there has been little definitive work on the mechanism or extent of transformation. In particular, there has been considerable debate about whether or not the transition is primarily photothermal in nature, as we propose, or photochemical. In this study, cross-sectional optical microscopy and transmission electron microscopy are utilized to characterize the nature of microstructural changes associated with the laser-induced pyrolysis of polyimide.Laser-modified polyimide samples initially 12 μm thick were prepared in cross-section by standard ultramicrotomy. Resulting contraction in parallel to the film surface has led to distortions in apparent magnification. The scale bars shown are calibrated for the direction normal to the film surface only.


Author(s):  
Hiroshi Kanno ◽  
Youngbae Han ◽  
Yusuke Saito ◽  
Naoki Shikazono

Heat transfer in micro scale two-phase flow attracts large attention since it can achieve large heat transfer area per density. At high quality, annular flow becomes one of the major flow regimes in micro two-phase flow. Heat is transferred by evaporation or condensation of the liquid film, which are the dominant mechanisms of micro scale heat transfer. Therefore, liquid film thickness is one of the most important parameters in modeling the phenomena. In macro tubes, large numbers of researches have been conducted to investigate the liquid film thickness. However, in micro tubes, quantitative information for the annular liquid film thickness is still limited. In the present study, annular liquid film thickness is measured using a confocal method, which is used in the previous study [1, 2]. Glass tubes with inner diameters of 0.3, 0.5 and 1.0 mm are used. Degassed water and FC40 are used as working fluids, and the total mass flux is varied from G = 100 to 500 kg/m2s. Liquid film thickness is measured by laser confocal displacement meter (LCDM), and the liquid-gas interface profile is observed by a high-speed camera. Mean liquid film thickness is then plotted against quality for different flow rates and tube diameters. Mean thickness data is compared with the smooth annular film model of Revellin et al. [3]. Annular film model predictions overestimated the experimental values especially at low quality. It is considered that this overestimation is attributed to the disturbances caused by the interface ripples.


1990 ◽  
Vol 200 ◽  
Author(s):  
S. Matsubara ◽  
T. Sakuma ◽  
S. Yamamichi ◽  
H. Yamaguchi ◽  
Y. Miyasaka

ABSTRACTSrTiO3 thin film preparation onto Si substrates using RF magnetron sputtering has been studied for a high capacitance density required for the next generation of LSI's. Structural and chemical analysis on the interface between SrTiO3 film and Si was carried out with cross-sectional TEM, EDX, and AES. Dielectric properties were measured on AuTi/SrTiO3/Si/Ti/Au capacitors. The as-grown dielectric films on Si were analyzed and found to consist of three layers; SiO2, amorphous SrTiO3 and crystalline SrTiO3, from interface toward film surface. By annealing at 600 °C, the amorphous SrTiO3 layer was recrystallized, and consequently the capacitance value increased. A typical specific capacitance was 4.7 fF/μm2 and the leakage current was in the order of 10−8 A/cm2, for 180 nm thick SrTiO3 film. The dielectric constant decreased from 147 to 56 with decreasing SrTiO3 film thickness from 480 nm to 80 nm. This is due to the low dielectric constant SiO2 layer (ε=3.9) at the interface. From the film thickness dependence of the ε value, the SiO2 layer thickness was calculated to be 3.9 nm, which agreed well with the value directly observed in the TEM.To avoid SiO2 layer formation, barrier layers between SrTiO3 and Si have been studied. Among various refractory and noble metals, RuSi and a multi-layer of Pt/Ti have been found to be promising candidates for the barrier material. When RuSi film or Pt/Ti film was formed between SrTiO3 film and Si substrate, dielectric constant of about 190 was obtained in dependent of the SrTiO3 film thickness in the range of 80–250 nm. Analysis on the barrier layers was performed by means of RBS, XPS and XRD.


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