Elastic-Perfectly Plastic Contact of Rough Surfaces: An Incremental Equivalent Circular Model

2021 ◽  
pp. 1-19
Author(s):  
Xuan-Ming Liang ◽  
Yue Ding ◽  
Yan Duo ◽  
Weike Yuan ◽  
Gangfeng Wang

Abstract In this paper, an incremental equivalent contact model is developed for elastic-perfectly plastic solids with rough surfaces. The contact of rough surface is modeled by the accumulation of circular contacts with varying radius, which is estimated from the geometrical contact area and the number of contact patches. For three typical rough surfaces with various mechanical properties, the present model gives accurate predictions of the load-area relation, which are verified by direct finite element simulations. An approximately linear load-area relation is observed for elastic-plastic contact up to a large contact fraction of 15%, and the influence of yield stress is addressed.

Author(s):  
GF WANG

In this paper, an incremental eqivalent contact model is developed for elastic-perfectly plastic solids with rough surfaces. The contact of rough surface is modeled by the accumulation of circular contacts with varying radius, which is estimated from the geometrical contact area and the number of contact patches. For three typical rough surfaces with various mechanical properties, the present model gives accurate predictions of the load-area relation, which are verified by direct finite element simulations. An approximately linear load-area relation is observed for elastic-plastic contact up to a large contact fraction of 15%, and the influence of yield stress is addressed.


2008 ◽  
Vol 130 (4) ◽  
Author(s):  
S. Shankar ◽  
M. M. Mayuram

An axisymmetrical hemispherical asperity in contact with a rigid flat is modeled for an elastic perfectly plastic material. The present analysis extends the work (sphere in contact with a flat plate) of Kogut–Etsion Model and Jackson–Green Model and addresses some aspects uncovered in the above models. This paper shows the critical values in the dimensionless interference ratios (ω∕ωc) for the evolution of the elastic core and the plastic region within the asperity for different Y∕E ratios. The present analysis also covers higher interference ratios, and the results are applied to show the difference in the calculation of real contact area for the entire surface with other existing models. The statistical model developed to calculate the real contact area and the contact load for the entire surfaces based on the finite element method (FEM) single asperity model with the elastic perfectly plastic assumption depends on the Y∕E ratio of the material.


2010 ◽  
Vol 132 (3) ◽  
Author(s):  
L. Li ◽  
I. Etsion ◽  
F. E. Talke

A model for the contact area and static friction of nominally flat rough surfaces and rough spherical surfaces is presented. The model extends previously published models, which are limited to plasticity index values below 8, to higher plasticity index values by accounting for fully plastically deformed asperities based on finite element results by Jackson and Green [2005, “A Finite Element Study of Elasto-Plastic Hemispherical Contact Against a Rigid Flat,” Trans. ASME, J. Tribol., 127, pp. 343–354]. The present model also corrects some deficiencies of the earlier models at very small plasticity index values below 0.5.


1998 ◽  
Vol 13 (4) ◽  
pp. 1059-1064 ◽  
Author(s):  
Yang-Tse Cheng ◽  
Che-Min Cheng

The effects of indenter tip rounding on the shape of indentation loading curves have been analyzed using dimensional and finite element analysis for conical indentation in elastic-perfectly plastic solids. A method for obtaining mechanical properties from indentation loading curves is then proposed. The validity of this method is examined using finite element analysis. Finally, the method is used to determine the yield strength of several materials for which the indentation loading curves are available in the literature.


2011 ◽  
Vol 66 (9) ◽  
pp. 1835-1843 ◽  
Author(s):  
Ruben Mercadé-Prieto ◽  
Rachael Allen ◽  
David York ◽  
Jon A. Preece ◽  
Ted E. Goodwin ◽  
...  

1991 ◽  
Vol 113 (1) ◽  
pp. 93-101 ◽  
Author(s):  
S. M. Kulkarni ◽  
C. A. Rubin ◽  
G. T. Hahn

The present paper, describes a transient translating elasto-plastic thermo-mechanical finite element model to study 2-D frictional rolling contact. Frictional two-dimensional contact is simulated by repeatedly translating a non-uniform thermo-mechanical distribution across the surface of an elasto-plastic half space. The half space is represented by a two dimensional finite element mesh with appropriate boundaries. Calculations are for an elastic-perfectly plastic material and the selected thermo-physical properties are assumed to be temperature independent. The paper presents temperature variations, stress and plastic strain distributions and deformations. Residual tensile stresses are observed. The magnitude and depth of these stresses depends on 1) the temperature gradients and 2) the magnitudes of the normal and tangential tractions.


2009 ◽  
Vol 44 (6) ◽  
pp. 407-416 ◽  
Author(s):  
P J Budden ◽  
Y Lei

Limit loads for a thick-walled cylinder with an internal or external fully circumferential surface crack under pure axial load are derived on the basis of the von Mises yield criterion. The solutions reproduce the existing thin-walled solution when the ratio between the cylinder wall thickness and the inside radius tends to zero. The solutions are compared with published finite element limit load results for an elastic–perfectly plastic material. The comparison shows that the theoretical solutions are conservative and very close to the finite element data.


1996 ◽  
Vol 444 ◽  
Author(s):  
S. M. Myers ◽  
D. M. Follstaedt ◽  
J. A. Knapp ◽  
T. R. Christenson

AbstractDual ion implantation of titanium and carbon was shown to produce an amorphous surface layer in annealed bulk nickel, in electroformed Ni, and in electroformed Ni7 5Fe 2 5. Diamond-tip nanoindentation coupled with finite-element modeling quantified the elastic and plastic mechanical properties of the implanted region. The amorphized matrix, with a thickness of about 100 nm, has a yield stress of approximately 6 GP and an intrinsic hardness near 16 GPa, exceeding by an order of magnitude the corresponding values for annealed bulk Ni. Implications for micro-electromechanical systems are discussed.


1985 ◽  
Vol 107 (1) ◽  
pp. 13-18 ◽  
Author(s):  
B. V. Kiefer ◽  
P. D. Hilton

Capabilities for the analysis of combined viscous and plastic behavior have been added to an existing finite element computer program for two-dimensional elastic-plastic calculations. This program (PAPSTB) has been formulated for elastic-plastic stress and deformation analyses of two-dimensional and axisymmetric structures. It has the ability to model large strains and large deformations of elastic-perfectly plastic, multi-linear hardening, or power-hardening materials. The program is based on incremental plasticity theory with a von Mises yield criterion. Time dependent behavior has been introduced into the PAPSTB program by adding a viscous strain increment to the elastic and plastic strain increment to form the total strain increment. The viscous calculations presently employ a power-law relationship between the viscous strain rate and the effective stress. The finite element code can be easily modified to handle more complex viscous models. The Newmark method for time integration is used, i.e., an input parameter is included which enables the user to vary the time domain approximation between forward (explicit) and backward (implicit) difference. Automatic time stepping is used to provide for stability in the viscous calculations. It is controlled by an input parameter related to the ratio of the current viscous strain increment to the total strain. The viscoplastic capabilities of the PAPSTB program are verified using the axisymmetric problem of an internally pressurized, thick-walled cylinder. The transient viscoplastic case is analyzed to demonstrate that the elastic-perfectly plastic solution is obtained as a steady-state condition is approached. The influence of varying the time integration parameter for transient viscoplastic calculations is demonstrated. In addition, the effects of time step on solution accuracy are investigated by means of the automatic time stepping algorithm in the program. The approach is then applied to a simple forging problem of cylinder upsetting.


Sign in / Sign up

Export Citation Format

Share Document