Boundary Layer Development in the BR710 and BR715 LP Turbines: The Implementation of High Lift and Ultra High Lift Concepts

2001 ◽  
Author(s):  
R. J. Howell ◽  
H. P. Hodson ◽  
V. Schulte ◽  
Heinz-Peter Schiffer ◽  
F. Haselbach ◽  
...  
Keyword(s):  
Boundary Layer ◽  
Test Facility ◽  
Surface Boundary ◽  
Unsteady Boundary Layer ◽  
Suction Surface ◽  
High Lift ◽  
Surface Boundary Layer ◽  
Cold Flow ◽  
Boundary Layer Development ◽  
Lp Turbine

This paper describes a detailed study into the unsteady boundary layer behaviour in two high lift and one ultra high lift Rolls-Royce Deutschland LP turbines. The objectives of the paper are to show that high lift and ultra high-lift concepts have been successfully incorporated into the design of these new LP turbine profiles. Measurements from surface mounted hot film sensors were made in full size, cold flow test rigs at the altitude test facility at Stuttgart University. The LP turbine blade profiles are thought to be state of the art in terms of their lift and design philosophy. The two high lift profiles represent slightly different styles of velocity distribution. The first high-lift profile comes from a two stage LP turbine (the BR710 cold-flow, high-lift demonstrator rig). The second high-lift profile tested is from a three-stage machine (the BR715 LPT rig). The ultra-high lift profile measurements come from a redesign of the BR715 LP turbine: this is designated the BR715UHL LP turbine. This ultra high-lift profile represents a 12% reduction in blade numbers compared to the original BR715 turbine. The results from NGV2 on all of the turbines show “classical” unsteady boundary layer behaviour. The measurements from NGV3 (of both the BR715 and BR715UHL turbines) are more complicated, but can still be broken down into classical regions of wake-induced transition, natural transition and calming. The wakes from both upstream rotors and NGVs interact in a complicated manner, affecting the suction surface boundary layer of NGV3. This has important implications for the prediction of the flows on blade rows in multistage environments.

Boundary Layer Development in the BR710 and BR715 LP Turbines—The Implementation of High-Lift and Ultra-High-Lift Concepts

2002 ◽  
Vol 124 (3) ◽  
pp. 385-392 ◽  
Author(s):  
R. J. Howell ◽  
H. P. Hodson ◽  
V. Schulte ◽  
R. D. Stieger ◽  
Heinz-Peter Schiffer ◽  
...  
Keyword(s):  
Boundary Layer ◽  
Test Facility ◽  
Surface Boundary ◽  
Unsteady Boundary Layer ◽  
Suction Surface ◽  
High Lift ◽  
Surface Boundary Layer ◽  
Cold Flow ◽  
Layer Behavior ◽  
Lp Turbine

This paper describes a detailed study into the unsteady boundary layer behavior in two high-lift and one ultra-high-lift Rolls-Royce Deutschland LP turbines. The objectives of the paper are to show that high-lift and ultra-high-lift concepts have been successfully incorporated into the design of these new LP turbine profiles. Measurements from surface mounted hot film sensors were made in full size, cold flow test rigs at the altitude test facility at Stuttgart University. The LP turbine blade profiles are thought to be state of the art in terms of their lift and design philosophy. The two high-lift profiles represent slightly different styles of velocity distribution. The first high-lift profile comes from a two-stage LP turbine (the BR710 cold-flow, high-lift demonstrator rig). The second high-lift profile tested is from a three-stage machine (the BR715 LPT rig). The ultra-high-lift profile measurements come from a redesign of the BR715 LP turbine: this is designated the BR715UHL LP turbine. This ultra-high-lift profile represents a 12 percent reduction in blade numbers compared to the original BR715 turbine. The results from NGV2 on all of the turbines show “classical” unsteady boundary layer behavior. The measurements from NGV3 (of both the BR715 and BR715UHL turbines) are more complicated, but can still be broken down into classical regions of wake-induced transition, natural transition and calming. The wakes from both upstream rotors and NGVs interact in a complicated manner, affecting the suction surface boundary layer of NGV3. This has important implications for the prediction of the flows on blade rows in multistage environments.

Loss reduction on ultra high lift low-pressure turbine blades using selective roughness and wake unsteadiness

2007 ◽  
Vol 111 (1118) ◽  
pp. 257-266 ◽  
Author(s):  
R. J. Howell ◽  
K. M. Roman
Keyword(s):  
Boundary Layer ◽  
Steady Flow ◽  
Separation Bubble ◽  
Turbine Blades ◽  
Low Pressure ◽  
Surface Boundary ◽  
Suction Surface ◽  
High Lift ◽  
Profile Losses ◽  
Lp Turbine

This paper describes how it is possible to reduce the profile losses on ultra high lift low pressure (LP) turbine blade profiles with the application of selected surface roughness and wake unsteadiness. Over the past several years, an understanding of wake interactions with the suction surface boundary layer on LP turbines has allowed the design of blades with ever increasing levels of lift. Under steady flow conditions, ultra high lift profiles would have large (and possibly open) separation bubbles present on the suction side which result from the very high diffusion levels. The separation bubble losses produced by it are reduced when unsteady wake flows are present. However, LP turbine blades have now reached a level of loading and diffusion where profile losses can no longer be controlled by wake unsteadiness alone. The ultra high lift profiles investigated here were created by attaching a flap to the trailing edge of another blade in a linear cascade — the so called flap-test technique. The experimental set-up used in this investigation allows for the simulation of upstream wakes by using a moving bar system. Hotwire and hotfilm measurements were used to obtain information about the boundary-layer state on the suction surface of the blade as it evolved in time. Measurements were taken at a Reynolds numbers ranging between 100,000 and 210,000. Two types of ultra high lift profile were investigated; ultra high lift and extended ultra high lift, where the latter has 25% greater back surface diffusion as well as a 12% increase in lift compared to the former. Results revealed that distributed roughness reduced the size of the separation bubble with steady flow. When wakes were present, the distributed roughness amplified disturbances in the boundary layer allowing for more rapid wake induced transition to take place, which tended to eliminate the separation bubble under the wake. The extended ultra high lift profile generated only slightly higher losses than the original ultra high lift profile, but more importantly it generated 12% greater lift.

scholarly journals An Investigation of Boundary Layer Development in a Multistage LP Turbine

1993 ◽  
Author(s):  
H. P. Hodson ◽  
I. Huntsman ◽  
A. B. Steele
Keyword(s):  
Boundary Layer ◽  
Reynolds Numbers ◽  
Surface Boundary ◽  
Suction Surface ◽  
Laminar Separation ◽  
Low Pressure Turbine ◽  
Boundary Layer Development ◽  
Lp Turbine ◽  
Hot Film ◽  
Surface Length

This paper describes an investigation of the behaviour of suction surface boundary layers in a modern multistage Low Pressure turbine. An array of eighteen surface-mounted hot-film anemometers was mounted on a stator blade of the third stage of a 4-stage machine. Data were obtained at Reynolds numbers between 0.9 × 105 and 1.8 × 105. At the majority of the test conditions, wakes from upstream rotors periodically initiated transition at about 40% surface length. In between these events, laminar separation occurred at about 75% surface length. Because the wake-affected part of the flow appeared to be only intermittently turbulent, laminar separation also occurred at about 75% surface length while this flow was instantaneously laminar. At all but the lowest Reynolds numbers, the time-mean boundary layer appeared to have re-attached by the trailing edge even though it was not fully turbulent. It is inferred that the effect of the wakes on the performance of the bladerow is limited and that steady flow design methods should provide an adequate assessment of LP turbine performance during design.

An Investigation of Boundary Layer Development in a Multistage LP Turbine

1994 ◽  
Vol 116 (3) ◽  
pp. 375-383 ◽  
Author(s):  
H. P. Hodson ◽  
I. Huntsman ◽  
A. B. Steele
Keyword(s):  
Boundary Layer ◽  
Reynolds Numbers ◽  
Surface Boundary ◽  
Suction Surface ◽  
Laminar Separation ◽  
Low Pressure Turbine ◽  
Boundary Layer Development ◽  
Lp Turbine ◽  
Hot Film ◽  
Surface Length

This paper describes an investigation of the behavior of suction surface boundary layers in a modern multistage Low-Pressure turbine. An array of 18 surface-mounted hot-film anemometers was mounted on a stator blade of the third stage of a four-stage machine. Data were obtained at Reynolds numbers between 0.9 × 105 and 1.8 × 105. At the majority of the test conditions, wakes from upstream rotors periodically initiated transition at about 40 percent surface length. In between these events, laminar separation occurred at about 75 percent surface length. Because the wake-affected part of the flow appeared to be only intermittently turbulent, laminar separation also occurred at about 75 percent surface length while this flow was instantaneously laminar. At all but the lowest Reynolds numbers, the time-mean boundary layer appeared to have re-attached by the trailing edge even though it was not fully turbulent. It is inferred that the effect of the wakes on the performance of the blade row is limited and that steady flow design methods should provide an adequate assessment of LP turbine performance during design.

Effects of Reynolds Number and Freestream Turbulence Intensity on the Unsteady Boundary Layer Development on an Ultra-High-Lift Low Pressure Turbine Airfoil

2009 ◽  
Vol 132 (1) ◽  
Author(s):  
Xue Feng Zhang ◽  
Howard Hodson
Keyword(s):  
Boundary Layer ◽  
Reynolds Numbers ◽  
Freestream Turbulence ◽  
Unsteady Boundary Layer ◽  
Suction Surface ◽  
High Lift ◽  
Low Pressure Turbine ◽  
Boundary Layer Development ◽  
Unsteady Wake ◽  
Layer Development

The effects of Reynolds numbers and the freestream turbulence intensities (FSTIs) on the unsteady boundary layer development on an ultra-high-lift low-pressure turbine airfoil, so-called T106C, are investigated. The measurements were carried out at both Tu=0.5% and 4.0% within a range of Reynolds numbers, based on the blade chord and the isentropic exit velocity, between 100,000 and 260,000. The interaction between the unsteady wake and the boundary layer depends on both the strength of the wake and the status of the boundary layer. At Tu=0.5%, both the wake’s high turbulence and the negative jet behavior of the wake dominate the interaction between the unsteady wake and the separated boundary layer on the suction surface of the airfoil. Since the wake turbulence cannot induce transition before separation on this ultra-high-lift blade, the negative jet of the wake has the opportunity to induce a rollup vortex. At Tu=4.0%, the time-mean separation on the suction surface is much smaller. With elevated FSTI, the turbulence in the wake just above the boundary layer is no longer distinguishable from the background turbulence level. The unsteady boundary layer transition is dominated by the wake’s negative jet induced boundary layer variation.

Effects of Reynolds Number and Freestream Turbulence Intensity on the Unsteady Boundary Layer Development on an Ultra-High-Lift LPT Airfoil

2007 ◽  
Author(s):  
Xue Feng Zhang ◽  
Howard Hodson
Keyword(s):  
Boundary Layer ◽  
Reynolds Numbers ◽  
Boundary Layer Transition ◽  
Freestream Turbulence ◽  
Unsteady Boundary Layer ◽  
Suction Surface ◽  
High Lift ◽  
Boundary Layer Development ◽  
Unsteady Wake ◽  
Layer Development

The effects of Reynolds numbers and the freestream turbulence intensities (FSTI) on the unsteady boundary layer development on an ultra-high-lift low-pressure (LP) turbine airfoil, so-called T106C, are investigated. The measurements were carried out at both Tu = 0.5% and 4.0% within a range of Reynolds numbers, based on the blade chord and the isentropic exit velocity, between 100,000 and 260,000. The interaction between the unsteady wake and the boundary layer depends on both the strength of the wake and the status of the boundary layer. At Tu = 0.5%, both the wake’s high turbulence and the negative jet behaviour of the wake dominate the interaction between the unsteady wake and the separated boundary layer on the suction surface of the airfoil. Since the wake turbulence cannot induce transition before separation on this ultra-high-lift blade, the negative jet of the wake has the opportunity to induce a rollup vortex. At Tu = 4.0%, the time-mean separation on the suction surface is much smaller. With elevated FSTI, the turbulence in the wake just above the boundary layer is no longer distinguishable from the background turbulence level. The unsteady boundary layer transition is dominated by the wake’s negative jet induced boundary layer variation.

Physical Explanations of Tip Leakage Flow Field in an Axial Compressor Rotor

1998 ◽  
Author(s):  
Masahiro Inoue ◽  
Masato Furukawa ◽  
Kazuhisa Saiki ◽  
Kazutoyo Yamada
Keyword(s):  
Boundary Layer ◽  
Vortex Core ◽  
Leakage Flow ◽  
Surface Boundary ◽  
Suction Surface ◽  
Surface Boundary Layer ◽  
Tip Leakage Vortex ◽  
Tip Leakage ◽  
Compressor Rotor ◽  
Vortex Lines

Structure of a tip leakage flow field in an axial compressor rotor has been investigated by detailed numerical simulations and appropriate post-processing. Physical explanations of the structure are made in terms of vortex-core identification, normalized helicity, vortex-lines, limiting streamlines, etc. The onset of the discrete tip leakage vortex is located on the suction surface at some distance from the leading edge. The vortex core with high vorticity is generated from a shear layer between the leakage jet flow and the main flow. The streamlines in the leakage flow are coiling around the vortex core. All the vortex-lines in the tip leakage vortex core link to ones in the suction surface boundary layer. The other vortex-lines in the suction surface boundary layer link to the vortex-lines in the pressure surface boundary layer and in the casing wall boundary layer. There are two mechanisms to reduce intensity of the tip leakage vortex: one is reduction of discharged vorticity caused by the linkage of vortex-lines between the suction surface and casing wall boundary layers, and another is diffusion of vorticity from the tip leakage vortex. Relative motion of the endwall has a substantial influence on the structure of the leakage flow field. In the case of a compressor rotor, it intensifies streamwise vorticity of the leakage vortex but reduces leakage flow loss.

Predicting the Profile Loss of High-Lift Low Pressure Turbines

2011 ◽  
Vol 134 (2) ◽  
Author(s):  
John D. Coull ◽  
Howard P. Hodson
Keyword(s):  
Boundary Layer ◽  
Velocity Distribution ◽  
Low Pressure ◽  
Design Tool ◽  
Surface Boundary ◽  
Preliminary Design ◽  
Suction Surface ◽  
Surface Boundary Layer ◽  
Blade Loading ◽  
Profile Loss

The overall efficiency of low pressure turbines is largely determined by the two-dimensional profile loss, which is dominated by the contribution of the suction surface boundary layer. This boundary layer typically features a laminar separation bubble and is subjected to an inherently unsteady disturbance environment. The complexity of the flow behavior makes it difficult to numerically predict the profile loss. To address this problem, an empirical method is proposed for predicting the boundary layer integral parameters at the suction surface trailing edge, allowing the profile loss to be estimated. Extensive measurements have been conducted on a flat plate simulation of the suction surface boundary layer. The disturbance environment of real machines was modeled using a moving bar wake generator and a turbulence grid. From this data set, empirically based methods have been formulated using physical principles for the prediction of the momentum thickness and shape factor at the suction surface trailing edge. The predictions of these methods may be used to estimate the profile loss of a given cascade, which achieves reasonable agreement with the available data. By parameterizing the shape of the suction surface velocity distribution, the method is recast as a preliminary design tool. Powerfully, this may be used to guide the selection of the key design parameters (such as the blade loading and velocity distribution shape) and enables a reasonable estimation of the unsteady profile loss to be made at a very early stage of design. To illustrate the capabilities of the preliminary design tool, different styles of velocity distribution are evaluated for fixed blade loading and flow angles. The predictions suggest that relatively “flat-top” designs will have the lowest profile loss but good performance can also be achieved with front-loaded “peaky” distributions. The latter designs are more likely to have acceptable incidence tolerance.

Combined Effects of Surface Trips and Unsteady Wakes on the Boundary Layer Development of an Ultra-High-Lift LP Turbine Blade

2004 ◽  
Vol 127 (3) ◽  
pp. 479-488 ◽  
Author(s):  
Xue Feng Zhang ◽  
Howard Hodson
Keyword(s):  
Boundary Layer ◽  
Turbine Blade ◽  
Parametric Study ◽  
Combined Effects ◽  
Suction Surface ◽  
High Lift ◽  
Boundary Layer Development ◽  
Wide Range ◽  
Profile Losses ◽  
Layer Development

An experimental investigation of the combined effects of upstream unsteady wakes and surface trips on the boundary layer development on an ultra-high-lift low-pressure turbine blade, known as T106C, is described. Due to the large adverse pressure gradient, the incoming wakes are not strong enough to periodically suppress the large separation bubble on the smooth suction surface of the T106C blade. Therefore, the profile loss is not reduced as much as might be possible. The first part of this paper concerns the parametric study of the effect of surface trips on the profile losses to optimize the surface trip parameters. The parametric study included the effects of size, type, and location of the surface trips under unsteady flow conditions. The surface trips were straight cylindrical wires, straight rectangular steps, wavy rectangular steps, or wavy cylindrical wires. The second part studies the boundary layer development on the suction surface of the T106C linear cascade blade with and without the recommended surface trips to investigate the loss reduction mechanism. It is found that the selected surface trip does not induce transition immediately, but hastens the transition process in the separated shear layer underneath the wakes and between them. In this way, the combined effects of the surface trip and unsteady wakes further reduce the profile losses. This passive flow control method can be used over a relatively wide range of Reynolds numbers.

scholarly journals Direct numerical simulations of transition in a compressor cascade: the influence of free-stream turbulence

2010 ◽  
Vol 665 ◽  
pp. 57-98 ◽  
Author(s):  
TAMER A. ZAKI ◽  
JAN G. WISSINK ◽  
WOLFGANG RODI ◽  
PAUL A. DURBIN
Keyword(s):  
Boundary Layer ◽  
Pressure Gradient ◽  
Free Stream ◽  
Transition To Turbulence ◽  
Surface Boundary ◽  
Bypass Transition ◽  
Suction Surface ◽  
Surface Boundary Layer ◽  
Laminar Separation ◽  
Free Stream Turbulence

The flow through a compressor passage without and with incoming free-stream grid turbulence is simulated. At moderate Reynolds number, laminar-to-turbulence transition can take place on both sides of the aerofoil, but proceeds in distinctly different manners. The direct numerical simulations (DNS) of this flow reveal the mechanics of breakdown to turbulence on both surfaces of the blade. The pressure surface boundary layer undergoes laminar separation in the absence of free-stream disturbances. When exposed to free-stream forcing, the boundary layer remains attached due to transition to turbulence upstream of the laminar separation point. Three types of breakdowns are observed; they combine characteristics of natural and bypass transition. In particular, instability waves, which trace back to discrete modes of the base flow, can be observed, but their development is not independent of the Klebanoff distortions that are caused by free-stream turbulent forcing. At a higher turbulence intensity, the transition mechanism shifts to a purely bypass scenario. Unlike the pressure side, the suction surface boundary layer separates independent of the free-stream condition, be it laminar or a moderate free-stream turbulence of intensityTu~ 3%. Upstream of the separation, the amplification of the Klebanoff distortions is suppressed in the favourable pressure gradient (FPG) region. This suppression is in agreement with simulations of constant pressure gradient boundary layers. FPG is normally stabilizing with respect to bypass transition to turbulence, but is, thereby, unfavourable with respect to separation. Downstream of the FPG section, a strong adverse pressure gradient (APG) on the suction surface of the blade causes the laminar boundary layer to separate. The separation surface is modulated in the instantaneous fields of the Klebanoff distortion inside the shear layer, which consists of forward and backward jet-like perturbations. Separation is followed by breakdown to turbulence and reattachment. As the free-stream turbulence intensity is increased,Tu~ 6.5%, transitional turbulent patches are initiated, and interact with the downstream separated flow, causing local attachment. The calming effect, or delayed re-establishment of the boundary layer separation, is observed in the wake of the turbulent events.

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