Minimization of the Number of Cooling Holes in Internally Cooled Turbine Blades

Author(s):  
George S. Dulikravich ◽  
Branko Kosovic

This work represents an extension of the earlier research on inverse determination of proper locations and sizes of a given number of coolant flow passages (holes) subject to specified surface temperatures and heat fluxes. The methodology is extended to allow designer to guess the required number of holes and the minimal allowable diameter of a hole. A constrained optimization algorithm is then used to minimize the total number of cooling holes, while satisfying user-specified hot surface temperatures and heat fluxes. Premature termination of the optimization process due to the existence of local minimas has been satisfactorily resolved by automatic switching of the objective function formulation whenever the local minima is detected. The convergence criteria of the iterative process, which can be specified by the user, was found to have a strong influence on the accuracy of the entire inverse design optimization algorithm.

Author(s):  
Zhen-Xue Han ◽  
Brian H. Dennis ◽  
George S. Dulikravich

A two-dimensional (2-D) and a three-dimensional (3-D) conjugate heat transfer (convection-conduction) prediction codes were developed where the compressible turbulent flow Navier-Stokes equations are solved simultaneously in the flow-field and in the solid material of the structure thus automatically predicting correct magnitudes and distribution of surface temperatures and heat fluxes. The only thermal boundary conditions are the convection heat transfer coefficients specified on the surfaces of the internal coolant flow passages and the coolant bulk temperature of internally cooled gas turbine blade. This approach eliminates the need to specify hot surface temperature or heat flux distribution. The conjugate codes use hybrid unstructured triangular/quadrilateral grids in 2-D and unstructured prismatic grids in 3-D throughout the flow-field and in the surrounding structure. The codes are capable of conjugate heat transfer prediction in arbitrarily shaped internally cooled configurations. The computer codes have been successfully tested on internally cooled turbine airfoil cascades and 3-D turbine blades by the conjugate solution of the flow-field and the temperature field inside the structure.


1983 ◽  
Vol 48 (5) ◽  
pp. 1358-1367 ◽  
Author(s):  
Antonín Tockstein ◽  
František Skopal

A method for constructing curves is proposed that are linear in a wide region and from whose slopes it is possible to determine the rate constant, if a parameter, θ, is calculated numerically from a rapidly converging recurrent formula or from its explicit form. The values of rate constants and parameter θ thus simply found are compared with those found by an optimization algorithm on a computer; the deviations do not exceed ±10%.


Author(s):  
Ayoub Gounni ◽  
Mustapha El Alami

In order to really assess the thermal performance of a wall incorporating phase change material (PCM), a reduced scale cavity has been monitored during two heating cycles. For each cycle, the heat source inside the test cell is switched “on” for 5 h and its setpoint is 38 °C and then switched off for 4 h. The outdoor air temperature is kept constant at a low temperature of 20 °C. Two walls are equipped with a PCM layer at different depths in order to study the optimal PCM location. The two other walls are wooden and glass to model a real building. The comparison between the four walls is made based on the absorbed heat fluxes and outside surface temperatures. The results show that the location of the PCM close to the heat source reaches its melting temperature and then reduces the surface temperature. At this location, the PCM layer stores the major part of the inlet heat flux. It takes 10 h to release the absorbed heat flux. However, the PCM layer, practically, does not have an effect on the surface temperatures and absorbed heat fluxes, when it is placed far from the heat source.


Author(s):  
Mahesh M. Bhat ◽  
V. Ramamurti ◽  
C. Sujatha

Abstract Steam turbine blade is a very complex structure. It has geometric complexities like variation of twist, taper, width and thickness along its length. Most of the time these variations are not uniform. Apart from these geometric complexities, the blades are coupled by means of lacing wire, lacing rod or shroud. Blades are attached to a flexible disc which contributes to the dynamic behavior of the blade. Root fixity also plays an important role in this behavior. There is a considerable variation in the frequencies of blades of newly assembled turbine and frequencies after some hours of running. Again because of manufacturing tolerances there can be some variation in the blade to blade frequencies. Determination of natural frequencies of the blade is therefore a very critical job. Problems associated with typical industrial turbine bladed discs of a 235 MW steam turbine are highlighted in this paper.


2001 ◽  
Author(s):  
Brian H. Dennis ◽  
George S. Dulikravich

Abstract A finite element method (FEM) formulation is presented for the prediction of unknown steady boundary conditions in heat conduction on multiply connected three-dimensional solid objects. The present FEM formulation is capable of determining temperatures and heat fluxes on the boundaries where such quantities are unknown or inaccessible, provided such quantities are sufficiently over-specified on other boundaries. Details of the discretization, linear system solution techniques, regularization, and sample results for 3-D problems are presented.


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