Effect of Periodic Wake Passing on Film Effectiveness of Inclined Discrete Cooling Holes Around the Leading Edge of a Blunt Body

Author(s):  
Ken-ichi Funazaki ◽  
Eitaro Koyabu ◽  
Shigemichi Yamawaki

Detailed studies are conducted on film effectiveness of inclined discrete cooling holes around the leading edge of a blunt body that is subjected to periodically incoming wakes as well as free-stream turbulence with various levels of intensity. The cooling holes have a configuration similar to that of a typical turbine blade and are angled at 30 and 90 degree to the surface in the spanwise and streamwise directions, respectively. A spoked-wheel type wake generator is used in this study to simulate periodically incoming wakes to turbine blades. In addition, two types of turbulence grids are used to elevate a free-stream turbulence intensity. We adopt three blowing ratios of the secondary air to the mainstream. Most of the dominant flow conditions are reproduced in this study except for the air density ratio of the secondary air and the main stream. For each of the blowing ratios, wall temperature around the surface of the test model are measured by thermocouples situated inside the model. The temperature is visualized using liquid crystals to obtain traces of the injected secondary air on the test surface, which consequently helps us interpret the data of the thermocouples.

1998 ◽  
Vol 120 (1) ◽  
pp. 70-78 ◽  
Author(s):  
K. Funazaki ◽  
E. Koyabu ◽  
S. Yamawaki

Detailed studies are conducted on film effectiveness of inclined discrete cooling holes around the leading edge of a blunt body that is subjected to periodically incoming wakes as well as free-stream turbulence with various levels of intensity. The cooling holes have a configuration similar to that of a typical turbine blade and are angled at 30 and 90 deg to the surface in the spanwise and streamwise directions, respectively. A spoked-wheel-type wake generator is used in this study to simulate periodically incoming wakes to turbine blades. In addition, two types of turbulence grid are used to elevate a free-stream turbulence intensity. We adopt three blowing ratios of the secondary air to the mainstream. Most of the dominant flow conditions are reproduced in this study, except for the air density ratio of the secondary air and the main stream. For each of the blowing ratios, wall temperatures around the surface of the test model are measured by thermocouples situated inside the model. The temperature is visualized using liquid crystals to obtain traces of the injected secondary air on the test surface, which consequently helps us interpret the thermocouple data.


1997 ◽  
Vol 119 (2) ◽  
pp. 292-301 ◽  
Author(s):  
K. Funazaki ◽  
M. Yokota ◽  
S. Yamawaki

Detailed studies are conducted on film effectiveness of discrete cooling holes around the leading edge of a blunt body that is subjected to periodically incoming wakes as well as free-stream turbulence with various levels of intensity. The cooling holes have a configuration similar to that of typical turbine blades except for the spanwise inclination angle. Secondary air is heated so that the temperature difference between the mainstream and secondary air is about 20 K. In this case, the air density ratio of the mainstream and secondary air becomes less than unity, therefore the flow condition encountered in an actual aero-engine cannot be simulated in terms of the density ratio. A spoke-wheel type wake generator is used in this study. In addition, three types of turbulence grids are used to elevate the free-stream turbulence intensity. We adopt three blowing ratios of the secondary air to the mainstream. For each of the blowing ratios, wall temperatures around the surface of the test model are measured by thermocouples situated inside the model. The temperature is visualized using liquid crystals in order to obtain qualitative information of film effectiveness distribution.


Author(s):  
K. Funazaki ◽  
M. Yokota ◽  
S. Yamawaki

Detailed studies are conducted on film effectiveness of discrete cooling holes around the leading edge of a blunt body that is subjected to periodically incoming wakes as well as free-stream turbulence with various levels of intensity. The cooling holes have a configuration similar to that of typical turbine blades except for the spanwise inclination angle. Secondary air is heated so that the temperature difference between the mainstream and secondary air is about 20K. In this case, air density ratio of the mainstream and secondary air becomes less than unity, therefore the flow condition encountered in an actual aero-engine can not be simulated in terms of the density ratio. A spoke-wheel type wake generator is used in this study. In addition, three types of turbulence grids are used to elevate the free-stream turbulence intensity. We adopt three blowing ratios of the secondary air to the mainstream. For each of the blowing ratios, wall temperature around the surface of the test model are measured by thermocouples situated inside the model. The temperature is visualized using liquid crystals in order to obtain qualitative information of film effectiveness distribution.


Author(s):  
Ting Wang ◽  
Matthew C. Rice

The surface roughness over a serviced turbine airfoil is usually multi-scaled with varying features that are difficult to be universally characterized. However, it was previously discovered in low freestream turbulence conditions that the height of larger roughness produces separation and vortex shedding, which trigger early transition and exert a dominant effect on flow pattern and heat transfer. The geometry of the roughness and smaller roughness scales played secondary roles. This paper extends the previous study to elevated turbulence conditions with free-stream turbulence intensity ranging from 0.2–6.0 percent. A simplified test condition on a flat plate is conducted with two discrete regions having different surface roughness. The leading edge roughness is comprised of a sandpaper strip or a single cylinder. The downstream surface is either smooth or covered with sandpaper of grit sizes ranging from 100 ∼ 40 (Ra = 37 ∼ 119 μm). Hot wire measurements are conducted in the boundary layer to study the flow structure. The results of this study verify that the height of the largest-scale roughness triggers an earlier transition even under elevated turbulence conditions and exerts a more dominant effect on flow and heat transfer than does the geometry of the roughness. Heat transfer enhancements of about 30 ∼ 40 percent over the entire test surface are observed. The vortical motion, generated by the backward facing step at the joint of two roughness regions, is believed to significantly increase momentum transport across the boundary layer and bring the elevated turbulence from the freestream towards the wall. No such long-lasting heat transfer phenomenon is observed in low FSTI cases even though vortex shedding also exists in the low turbulence cases. The heat transfer enhancement decreases, instead of increases, as the downstream roughness height increases.


Author(s):  
Michael W. Cruse ◽  
Ushio M. Yuki ◽  
David G. Bogard

Film cooling adiabatic effectiveness of a simulated turbine airfoil leading edge was studied experimentally. The leading edge had two rows of holes, one at nominally the stagnation line position and the second a few hole diameters downstream. Hole positions at the leading edge, and inclination of the holes with respect to the surface, were different than typically used in previous studies, but were representative of current design practice. Various leading edge film cooling parameters were investigated including stagnation line position, free-stream turbulence level, leading edge geometry, and coolant to mainstream density ratio. Large density ratios were obtained by cooling the injected coolant to very low temperatures. Large scale, high level free-stream turbulence (Tu = 20%) was generated using a specially developed cross-jet turbulence generator. An infrared camera system was used to obtain well resolved surface temperature distributions around the coolant holes and across the leading edge. Results from the experiments showed considerably higher optimum blowing ratios than found in previous studies. The stagnation line position was found to be important in influencing the direction of coolant flow from the first row of holes. High free-stream turbulence levels were found to greatly decrease adiabatic effectiveness at low blowing ratios (M = 1.0), but had little effect at high blowing ratios (M = 2.0 and 2.5). Adiabatic effectiveness distributions were very similar for circular and elliptical leading edges. Experiments conducted at coolant to mainstream density ratios of 1.1 and 1.8 showed distinctly different flow characteristics in the stagnation line region for the different density ratio coolants.


1995 ◽  
Vol 117 (1) ◽  
pp. 115-125 ◽  
Author(s):  
R. E. Walraevens ◽  
N. A. Cumpsty

Results are presented for separation bubbles of the type that can form near the leading edges of thin compressor or turbine blades. These often occur when the incidence is such that the stagnation point is not on the nose of the aerofoil. Tests were carried out at low speed on a single aerofoil to simulate the range of conditions found on compressor blades. Both circular and elliptic shapes of leading edge were tested. Results are presented for a range of incidence, Reynolds number, and turbulence intensity and scale. The principal quantitative measurements presented are the pressure distributions in the leading edge and bubble region, as well as the boundary layer properties at a fixed distance downstream, where most of the flows had reattached. Reynolds number was found to have a comparatively small influence, but a raised level of free-stream turbulence has a striking effect, shortening or eliminating the bubble and increasing the magnitude of the suction spike. Increased free-stream turbulence also reduces the boundary layer thickness and shape parameter after the bubble. Some explanations of the processes are outlined.


Author(s):  
Paul E. Roach ◽  
David H. Brierley

The publication of the present authors’ boundary layer transition data in 1992 (now widely known as the ERCOFTAC test case T3) has led to a spate of new experimental and modelling efforts aimed at improving our understanding of this problem. This paper describes a new method of determining boundary layer transition with zero mean pressure gradient. The approach examines the development of a laminar boundary layer to the start of transition, accounting for the influences of free-stream turbulence and test surface geometry. It is presented as a “proof of concept”, requiring a significant amount of work before it can be considered as a practically applicable model for transition prediction. The method is based upon one first put forward by G.I. Taylor in the 1930’s, and accounts for the action of local, instantaneous pressure gradients on the developing laminar boundary layer. These pressure gradients are related to the intensity and length scale of turbulence in the free-stream using Taylor’s simple isotropic model. The findings demonstrate the need to account for the separate influences of free-stream turbulence intensity and length scale when considering the transition process. Although the length scale has less of an effect than the intensity, its influence is, nevertheless, significant and must not be overlooked. This fact goes a long way towards explaining the large scatter to be found in simple correlations which involve only the turbulence intensity. Intriguingly, it is demonstrated that it is the free-stream turbulence at the leading edge of the test surface which is important, not that found locally outside the boundary layer. The additional influence of leading edge geometry is also shown to play a major role in fixing the point at which transition begins. It is suggested that the leading edge geometry will distort the incident turbulent eddies, modifying the effective “free-stream” turbulence properties. Consequently, it is shown that the scale of the eddies relative to the leading edge thickness is a further important parameter, and helps bring together a large number of test cases.


Author(s):  
E. J. Walsh ◽  
F. Brighenti ◽  
D. M. McEligot

The evolution of the laminar boundary layer over a flat plate under a free stream turbulence intensity of 1.3% is analysed. The effect of free stream turbulence on the onset of transition is one of the important sources leading to bypass transition. Such disturbances are of great interest in engineering for the prediction of transition on turbine blades. The study concentrates on the early part of the boundary layer, starting from the leading edge, and is characterised by the presence of streamwise elongated regions of high and low streamwise velocity. It is demonstrated that the so called “Klebanoff modes” are not entirely representative of the flow structures, due to the time-averaged representations used in most studies. For the conditions of this investigation it is found that the urms and the peak disturbances remain constant in the early stages of the transition development. This region, in which the streaks strength is constant, is problematic for many theories as it is not known where on a surface to initiate a growth theory calculation, and hence the prediction of transition onset is difficult. The observation that a constant urms region exists within the boundary layer under these conditions may be the source of great difficulty in predicting transition onset under turbulence levels around 1%. This region suggests that the streaks are either continuously generated and damped, or do not grow during the early stage of transition, and highlights the importance of continuous influence of the free stream turbulence along the boundary layer edge. This work concludes that the first is more likely, and furthermore the measurements are shown to agree with recent direct numerical simulations.


Author(s):  
Srinath V. Ekkad ◽  
Je-Chin Han ◽  
Hui Du

Detailed heat transfer coefficient and film effectiveness distributions are presented on a cylindrical leading edge model using a transient liquid crystal technique. Tests were done in a low speed wind tunnel on a cylindrical model in a crossflow with two rows of injection holes. Mainstream Reynolds number based on the cylinder diameter was 100,900. The two rows of injection holes were located at ±15° from stagnation. The film holes were spaced 4-hole diameters apart and were angled 30° and 90° to the surface in the spanwise and streamwise directions, respectively. Heat transfer coefficient and film effectiveness distributions are presented on only one side of the front half of the cylinder. The cylinder surface is coated with a thin layer of thermochromic liquid crystals and a transient test is run to obtain the heat transfer coefficients and film effectiveness. Air and CO2 were used as coolant to simulate coolant-to-mainstream density ratio effect. The effect of coolant blowing ratio was studied for blowing ratios of 0.4, 0.8, and 12. Results show that Nusselt numbers downstream of injection increase with an increase in blowing ratio for both coolants. Air provides highest effectiveness at blowing ratio of 0.4 and CO2 provides highest effectiveness at a blowing ratio of 0.8. Higher density coolant (CO2) provides lower Nusselt numbers at all blowing ratios compared to lower density coolant (air). An increase in free-stream turbulence has very small effect on Nusselt numbers for both coolants. However, an increase in free-stream turbulence reduces film effectiveness significantly at low blowing ratios for both coolants.


1998 ◽  
Vol 120 (4) ◽  
pp. 799-807 ◽  
Author(s):  
S. V. Ekkad ◽  
J. C. Han ◽  
H. Du

Detailed heat transfer coefficient and film effectiveness distributions are presented on a cylindrical leading edge model using a transient liquid crystal technique. Tests were done in a low-speed wind tunnel on a cylindrical model in a crossflow with two rows of injection holes. Mainstream Reynolds number based on the cylinder diameter was 100,900. The two rows of injection holes were located at ±15 deg from stagnation. The film holes were spaced four hole diameters apart and were angled 30 and 90 deg to the surface in the spanwise and streamwise directions, respectively. Heat transfer coefficient and film effectiveness distributions are presented on only one side of the front half of the cylinder. The cylinder surface is coated with a thin layer of thermochromic liquid crystals and a transient test is run to obtain the heat transfer coefficients and film effectiveness. Air and CO2 were used as coolant to simulate coolant-to-mainstream density ratio effect. The effect of coolant blowing ratio was studied for blowing ratios of 0.4, 0.8, and 1.2. Results show that Nusselt numbers downstream of injection increase with an increase in blowing ratio for both coolants. Air provides highest effectiveness at blowing ratio of 0.4 and CO2 provides highest effectiveness at a blowing ratio of 0.8. Higher density coolant (CO2) provides lower Nusselt numbers at all blowing ratios compared to lower density coolant (air). An increase in free-stream turbulence has very small effect on Nusselt numbers for both coolants. However, an increase in free-stream turbulence reduces film effectiveness significantly at low blowing ratios for both coolants.


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