Applications of an Inviscid Q3D Linearized Flow Solver Towards the High Operating Line Flutter Region of a Transonic Fan

Author(s):  
Tomas J. Börjesson ◽  
Torsten H. Fransson

The capabilities of an inviscid quasi three-dimensional linearized unstructured flow solver to correctly predict the stall flutter limit, flutter modes and critical inter-blade phase angles on a transonic rotating shroudless fan model where experimental data exist have been investigated. Three operating points were chosen for investigation at 70% and 95% speed. At 70% speed two points were investigated: one close to the torsional flutter boundary (at the intermediate operating line) and one at the flutter boundary. The 95% speed point was at the flexural flutter boundary. Steady state and unsteady calculations were made at several stream sections per operating point. At each stream section unsteady calculations were performed over the entire range of inter-blade phase angles with different mode shapes (real mode, rigid torsion and rigid bending) at different frequencies. Thus the model was “provoked” with “unphysical” mode shapes and frequencies to be compared to the unsteady solution obtained with the mode shapes and frequencies observed from the experiments. Furthermore all unsteady calculations were made with different mesh densities and solutions from different “tuned” and “untuned” steady-state solutions. The main conclusion of the validation of the inviscid Q3D Euler model on the Fan C Model Rotating Rig is that the model generally predicts flutter, flutter modes and the critical inter-blade phase angles to be close to the experimentally determined ones.

Author(s):  
Parthasarathy Vasanthakumar

This paper describes the computational analysis of aerodynamic damping for prediction of flutter characteristics of a transonic fan stage that consists of a highly loaded rotor along with a tandem stator. Three dimensional, linearized Navier-Stokes flow solver TRACE is used to numerically analyse the flutter stability of the fan. The linear flow solver enables the modeling of a single blade passage to simulate the desired inter-blade phase angle. The unsteady aerodynamic load on a vibrating blade is obtained by solving the unsteady Navier-Stokes equations on a dynamically deforming grid and the energy exchange method is used to calculate the aerodynamic damping. The calculation of aerodynamic damping for the prediction of flutter characteristics of the fan rotor is carried out with and without considering the influence of the disk. The blade mode shapes from finite element modal analysis are obtained accordingly and the flutter calculations are carried out for three blade vibration modes at the design speed and at part speeds for all possible inter-blade phase angles. Two operating points, one on the working line and the other near stall are investigated at every rotational speed. Different aspects that affect the aerodynamic damping behaviour like part speed operation, variation in unsteady blade surface pressure fluctuation between operating points on the working line and at near stall and the corresponding variation in aerodynamic work, inter-blade phase angle etc., are described. This analysis primarily focuses on the variations in aerodynamic damping of the fan with and without the influence of the disk. In addition, influence and effect of shock wave on the aerodynamic damping is also discussed.


2014 ◽  
Vol 2014 ◽  
pp. 1-8 ◽  
Author(s):  
Atta Oveisi ◽  
Mohammad Gudarzi ◽  
Seyyed Mohammad Hasheminejad

One of the interesting fields that attracted many researchers in recent years is the smart structures. The piezomaterials, because of their ability in converting both mechanical stress and electricity to each other, are very applicable in this field. However, most of the works available used various inexact two-dimensional theories with certain types of simplification, which are inaccurate in some applications such as thick shells while, in some applications due to request of large displacement/stress, thick piezoelectric panel is needed and two-dimensional theories have not enough accuracy. This study investigates the dynamic steady state response and natural frequency of a piezoelectric circular cylindrical panel using exact three-dimensional solutions based on this decomposition technique. In addition, the formulation is written for both simply supported and clamped boundary conditions. Then the natural frequencies, mode shapes, and dynamic steady state response of the piezoelectric circular cylindrical panel in frequency domain are validated with commercial finite element software (ABAQUS) to show the validity of the mathematical formulation and the results will be compared, finally.


Author(s):  
Rongjun Fan ◽  
Sushil K. Singh ◽  
Christopher D. Rahn

Abstract During the manufacture and transport of textile products, yarns are rotated at high speed and form balloons. The dynamic response of the balloon to varying rotation speed, boundary excitation, and disturbance forces governs the quality of the associated process. Resonance, in particular, can cause large tension variations that reduce product quality and may cause yarn breakage. In this paper, the natural frequencies and mode shapes of a single loop balloon are calculated to predict resonance. The three dimensional nonlinear equations of motion are simplified via small steady state displacement (sag) and vibration assumptions. Axial vibration is assumed to propagate instantaneously or in a quasistatic manner. Galerkin’s method is used to calculate the mode shapes and natural frequencies of the linearized equations. Experimental measurements of the steady state balloon shape and the first two natural frequencies and mode shapes are compared with theoretical predictions.


Author(s):  
Yun Zheng ◽  
Kang Xu ◽  
Hui Yang ◽  
Qingzhe Gao ◽  
Xiubo Jin

Abstract S-shaped intakes are widely used in aero-engines of modern fighters because of the demand for reducing radar cross-section. Besides, boundary layer ingestion (BLI) configurations are proposed in civil engines recently due to the high propulsion efficiency and low fuel consumption. And S-shaped ducts are usually used as transition sections of diffusers in BLI intakes. Compared with normal straight intakes, it is inevitable to bring in the influence of inlet distortion and acoustic reflection for S-shaped intakes. Meanwhile, composite fan blades, shorter intakes and integrated blisks are common in engine designs. So, fan blades are prone to serious vibrations such as flutter and forced response, which may lead to high-cycle fatigue, and further cause structural failure. The aeromechanical characteristics of a transonic fan (NASA rotor67) in presence of a s-shaped intake are predicted by an in-house integrated time-domain aeroelasticity code. The three dimensional, time-accurate, unsteady Reynolds-Averaged Navier-Stokes equations are solved in fluid domain, and the structural dynamic equations of blade vibration are solved with a modal superimposition method. Mode shapes and natural frequencies of rotor blade are obtained with a commercial Finite Element code, and the Campbell diagram is presented. Full-annulus aeroelastic calculations are conducted to obtain the transient response and the aerodynamic damping of fan blades. Different techniques for interface between the intake and the rotor are used for comparison to demonstrate the influence of upstream interaction. A mixing-plane model is used at the interface to model the blade vibration without interactions with the distortion, while a sliding-plane model is used at the same condition to include the flow distortion and acoustic effects on the fan blade motion. S-shaped intakes with two different axial length are investigated for the forced response and flutter stability. This study indicates that the forced response level is attenuated due to the decrease of distortion level as the length increases, while the flutter stability is determined by the phase difference between the upstream and the reflective acoustic wave.


Author(s):  
I. K. Jennions ◽  
M. G. Turner

Computational fluid dynamics (CFD) has become a powerful ally of the experimental test facility in revealing the flow physics of some highly complex flows. For certain classes of flow, CFD has reached maturity and is therefore being increasingly used in industry by designers. This paper is intended to show current transonic prediction capability at GE Aircraft Engines in terms of a recently developed 3D Navier-Stokes code. The flow simulations addressed are concerned with transonic fan design and illustrate those issues that are important to designers such as tip leakage flow, shock boundary layer interaction, boundary layer growth and account of internal solid bodies such as part-span shrouds and engine splitters. In this respect, three successively more complex Navier-Stokes simulations representative of modern fans: NASA Rotor 67, GE/Wennerstrom Rotor 4, and the GE/NASA E3 fan, are considered in this paper.


1993 ◽  
Vol 115 (2) ◽  
pp. 261-272 ◽  
Author(s):  
I. K. Jennions ◽  
M. G. Turner

Computational fluid dynamics (CFD) has become a powerful ally of the experimental test facility in revealing the flow physics of some highly complex flows. For certain classes of flow, CFD has reached maturity and is therefore being increasingly used in industry by designers. This paper is intended to show current transonic prediction capability at GE Aircraft Engines in terms of a recently developed three-dimensional Navier–Stokes code. The flow simulations addressed are concerned with transonic fan design and illustrate those issues that are important to designers such as tip leakage flow, shock boundary layer interaction, boundary layer growth, and account of internal solid bodies such as part-span shrouds and engine splitters. In this respect, three successively more complex Navier–Stokes simulations representative of modern fans—NASA Rotor 67, GE/Wennerstrom Rotor 4, and the GE/NASA E3 fans—are considered in this paper.


Author(s):  
Mizuho Aotsuka ◽  
Naoki Tsuchiya ◽  
Yasuo Horiguchi ◽  
Osamu Nozaki ◽  
Kazuomi Yamamoto

This paper describes the calculation of transonic stall flutter of a fan. A new CFD code has been developed and validated. The code is an unsteady 3D multi-block flow solver. The Reynolds-Averaged Navier-Stokes equations are solved using a finite volume method with Spallart-Allmaras 1 equation turbulence model. A grid deforming system is applied, so the new code is capable of simulating an oscillating blade row. This grid deforming system produces less grid distortion and the code has robustness for a blade oscillating calculation. The code has validated on an IHI’s research transonic fan rig test, and the result was in good agreement with the test data in the prediction of the flutter boundary. In the rig test at part-speed condition, stall-side flutter was experienced. In that condition, the inlet relative Mach number in the tip region is about unity. The aerodynamic work by the CFD at the near flutter condition is positive, which means that the flutter characteristic is unstable, while at other conditions the aerodynamic work is negative. The aerodynamic work increases rapidly just before the zero damping point with the increase of the blade loading. From the detailed CFD result, the shock wave on the suction surface contributes to the excitement of the blade oscillation, and the aerodynamic work of the shock wave has large value at the flutter condition.


Author(s):  
A. Giebmanns ◽  
J. Backhaus ◽  
C. Frey ◽  
R. Schnell

Based on the results of a prior study about fan blade degradation, which state a noticeable influence of small geometric changes on the fan performance, an adjoint computational fluid dynamics method is applied to systematically analyze the sensitivities of fan blade performance to changes of the leading edge geometry. As early as during manufacture, blade geometries vary due to fabrication tolerances. Later, when in service, engine operation results in blade degradation which can be reduced but not perfectly fixed by maintenance, repair and overhaul processes. The geometric irregularities involve that it is difficult to predict the blade’s aerodynamic performance. Therefore, the aim of this study is to present a systematic approach for analyzing geometric sensitivities for a fan blade. To demonstrate the potential, two-dimensional optimizations of three airfoil sections at different heights of a transonic fan blade are presented. Although the optimization procedure is limited to the small area of the leading edge, the resulting airfoil sections can be combined to a three-dimensional fan blade with an increased isentropic efficiency compared to the initial blade. Afterwards, an adjoint flow solver is applied to quasi-three-dimensional configurations of an airfoil section in subsonic flow with geometric leading edge variations in orders representative for realistic geometry changes. Validations with non-linear simulation results demonstrate the high quality of the adjoint results for small geometric changes and indicate physical effects in the leading edge region that influence the prediction quality.


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