Determination of Optimum Sensor Positions for Defect Detection on Revolving Machines by a Finite Element Vibration Analysis

2000 ◽  
Author(s):  
F. Bogard ◽  
K. Debray ◽  
Y. Q. Guo ◽  
A. Pavan
Keyword(s):  
Finite Element ◽  
Spectral Analysis ◽  
Element Model ◽  
Industrial Applications ◽  
Vibration Monitoring ◽  
Tangent Stiffness Matrix ◽  
Main Research ◽  
Optimum Sensor ◽  
Sensor Positions

Abstract The vibration monitoring is largely used to detect the defects in the revolving machines. The determination of the best sensor positions is one of main research goals in the domain of the conditional maintenance. This paper proposes a numerical methodology based on a finite element model and a spectral analysis in order to find optimum sensor positions. The bearing is considered as a key component in vibration propagation from the moving parts to static ones. In this paper, we use an analytical bearing model and its numerical implementation in a FE code. The tangent stiffness matrix of the bearing element is calculated by the Newton-Raphson method and then introduced into the modal and spectral analysis. The technique of “Mode Shape Summation Plot” (MSSP) is adopted to find the most sensitive zones to usual defects. The proposed numerical approach gives good agreements with the experimental results. A real grinder modeling shows its interesting industrial applications.

scholarly journals Stiffness Estimation and Equivalence of Boundary Conditions in FEM Models

2021 ◽  
Vol 11 (4) ◽  
pp. 1482
Author(s):  
Róbert Huňady ◽  
Pavol Lengvarský ◽  
Peter Pavelka ◽  
Adam Kaľavský ◽  
Jakub Mlotek
Keyword(s):  
Boundary Condition ◽  
Finite Element ◽  
Boundary Conditions ◽  
Model Updating ◽  
Element Model ◽  
Computational Time ◽  
Stiffness Coefficients ◽  
First Case ◽  
Numerical Approaches

The paper deals with methods of equivalence of boundary conditions in finite element models that are based on finite element model updating technique. The proposed methods are based on the determination of the stiffness parameters in the section plate or region, where the boundary condition or the removed part of the model is replaced by the bushing connector. Two methods for determining its elastic properties are described. In the first case, the stiffness coefficients are determined by a series of static finite element analyses that are used to obtain the response of the removed part to the six basic types of loads. The second method is a combination of experimental and numerical approaches. The natural frequencies obtained by the measurement are used in finite element (FE) optimization, in which the response of the model is tuned by changing the stiffness coefficients of the bushing. Both methods provide a good estimate of the stiffness at the region where the model is replaced by an equivalent boundary condition. This increases the accuracy of the numerical model and also saves computational time and capacity due to element reduction.

Use of DNVGL-RP-C203 for Determining the Fatigue Capacity of Connectors

2021 ◽  
Author(s):  
Anthony Muff ◽  
Anders Wormsen ◽  
Torfinn Hørte ◽  
Arne Fjeldstad ◽  
Per Osen ◽  
...  
Keyword(s):  
Finite Element ◽  
Fatigue Testing ◽  
Experimental Testing ◽  
High Strength ◽  
Element Model ◽  
Fatigue Analysis ◽  
Full Scale ◽  
The Finite Element Model

Abstract Guidance for determining a S-N based fatigue capacity (safe life design) for preloaded connectors is included in Section 5.4 of the 2019 edition of DNVGL-RP-C203 (C203-2019). This section includes guidance on the finite element model representation, finite element based fatigue analysis and determination of the connector design fatigue capacity by use of one of the following methods: Method 1 by FEA based fatigue analysis, Method 2 by FEA based fatigue analysis and experimental testing and Method 3 by full-scale connector fatigue testing. The FEA based fatigue analysis makes use of Appendix D.2 in C203-2019 (“S-N curves for high strength steel applications for subsea”). Practical use of Section 5.4 is illustrated with a case study of a fatigue tested wellhead profile connector segment test. Further developments of Section 5.4 of C203-2019 are proposed. This included acceptance criteria for use of a segment test to validate the FEA based fatigue analysis of a full-scale preloaded connector.

Dynamic Analysis of a Turbocharger Centrifugal Compressor Impeller

1991 ◽  
Author(s):  
V. Ramamurti ◽  
D. A. Subramani ◽  
K. Sridhara
Keyword(s):  
Finite Element ◽  
Finite Element Model ◽  
Centrifugal Compressor ◽  
Element Model ◽  
Simplified Model ◽  
Cyclic Symmetry ◽  
Compressor Impeller ◽  
Cyclic Symmetric ◽  
The Finite Element Model

Abstract Stress analysis and determination of eigen pairs of a typical turbocharger compressor impeller have been carried out using the concept of cyclic symmetry. A simplified model treating the blade and the hub as isolated elements has also been attempted. The limitations of the simplified model have been brought out. The results of the finite element model using the cyclic symmetric approach have been discussed.

Determination of wire resistance caused by skin effect using modified 3D finite element model

2020 ◽  
Vol 102 (3) ◽  
pp. 1513-1520
Author(s):  
Jorge Rafael González-Teodoro ◽  
Enrique Romero-Cadaval ◽  
Rafael Asensi ◽  
Vladimir Kindl
Keyword(s):  
Finite Element ◽  
Finite Element Model ◽  
Skin Effect ◽  
Element Model ◽  
3D Finite Element ◽  
3D Finite Element Model ◽  
Wire Resistance

Identification Scheme to Assess the Role of Interfacial Damage in a Hemp-Starch Biocomposite

2014 ◽  
Vol 875-877 ◽  
pp. 524-528
Author(s):  
Sofiane Guessasma ◽  
Mohameden Hbib ◽  
David Bassir
Keyword(s):  
Finite Element ◽  
Finite Element Model ◽  
Element Model ◽  
Precise Determination ◽  
Mechanical Parameters ◽  
Interfacial Damage ◽  
Failure Properties ◽  
Experimental Response

This paper aims at studying the effect of interfacial damage on the mechanical behavior of starch - hemp composite. The procedure encompasses an experimental investigation towards the determination of microstructural features and mechanical testing of the material. A finite element model is developed to account for a particular damage kinetics that triggers failure properties. Our results show that the experimental evidence of interfacial damage driven failure is achieved. Finite element model is able to capture this feature using an abrupt damage criterion. But in order to identify the observed behavior, the experimental response is matched with the numerical one. This process tunes the mechanical parameters to fit the experimental response. The optimization process conducted in this way leads to a precise determination of the mechanical parameters that quantifies the observed ultimate properties.

Investigation of Residual Stress Development During Swage Autofrettage, Using Finite Element Analysis

2009 ◽  
Author(s):  
Michael C. Gibson ◽  
Amer Hameed ◽  
John G. Hetherington
Keyword(s):  
Finite Element ◽  
Residual Stresses ◽  
Axial Stress ◽  
Slope Angle ◽  
Subsequent Development ◽  
Element Model ◽  
Pressure Vessels ◽  
Element Analysis ◽  
Reverse Yielding

Swaging is one method of autofrettage, a means of pre-stressing high-pressure vessels to increase their fatigue lives and load bearing capacity. Swaging achieves the required deformation through physical interference between an oversized mandrel and the bore diameter of the tube, as it is pushed through the tube. A Finite Element model of the swaging process was developed, in ANSYS, and systematically refined, to investigate the mechanism of deformation and subsequent development of residual stresses. A parametric study was undertaken, of various properties such as mandrel slope angle, parallel section length and friction coefficient. It is observed that the axial stress plays a crucial role in the determination of the residual hoop stress and reverse yielding. The model, and results obtained from it, provides a means of understanding the swaging process and how it responds to different parameters. This understanding, coupled with future improvements to the model, potentially allows the swaging process to be refined, in terms of residual stresses development and mandrel driving force.

scholarly journals The Experimental Analysis of Vibration Monitoring in System Rotor Dynamic with Validate Results Using Simulation Data

2012 ◽  
Vol 2012 ◽  
pp. 1-17 ◽  
Author(s):  
Hisham A. H. Al-Khazali ◽  
Mohamad R. Askari
Keyword(s):  
Finite Element ◽  
Experimental Analysis ◽  
System Analysis ◽  
Theoretical Data ◽  
Element Model ◽  
Rotating Machinery ◽  
Modal Testing ◽  
Vibration Monitoring ◽  
Mode Shapes ◽  
Computational Techniques

There is a growing tendency today to extract information about the prognostic parameters based on system analysis through various diagnostic techniques to assess the health of the plant or equipment. Vibration monitoring helps in reducing the machine down time. A vibration signature measured at the external surface of machine or at any other suitable place contains a good amount of information to reveal the running condition of the machine. Considering the importance of vibration monitoring in the rotating machinery fault diagnostics, it has been applied in this paper. Effects of modal parameters like natural frequency, mode shapes, and damping, misalignments have been studied. Balancing is usually an expensive and laborious procedure and a balancing system would be beneficial for motor engine and power generation application. In this research, there have been identified unbalance parameters that exist in rotating machinery and develop a finite-element model of rotating dynamics system to create a mathematical model of the system from the test data and subsequently obtaining the unbalanced parameters. During this study, the raw data obtained from the experimental results (Smart Office software) are curve fitted by theoretical data regenerated from simulating it using finite element (ANSYS 12) model for comparisons. The experimental analysis used thus far is called Modal Testing, a well-known and widely used technique in research and industry to obtain the Modal and Dynamic response properties of structures. The technique has recently been applied to rotating structures and some research papers been published, however, the full implementation of Modal Testing in active structures and the implications are not fully understood and are therefore in need of much further and more in-depth investigations. The aim is to find a system identification methodology using the analytical/computational techniques and update the model using experimental techniques already established for passive structures but to active rotating structures, which subsequently help to carry out health monitoring as well as further design and development in rotating machinery.

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