Genetic Algorithm Based Design for Gear Trains

Author(s):  
Tae Hyong Chong ◽  
Joung Sang Lee

Abstract The design of gear train is a kind of mixed problems which have to determine various types of design variables; i.e., continuous, discrete, and integer variables. Therefore, the most common practice of optimum design using the derivative of objective function has difficulty in solving those kinds of problems and the optimum solution also depends on initial guess because there are many sophisticated constraints. In this study, the Genetic Algorithm is introduced for the optimum design of gear trains to solve such problems and we propose a genetic algorithm based gear design system. This system is applied for the geometrical volume (size) minimization problem of the two-stage gear train and the simple planetary gear train to show that genetic algorithm is better than the conventional algorithms for solving the problems that have continuous, discrete, and integer variables. In this system, each design factor such as strength, durability, interference, contact ratio, etc. is considered on the basis of AGMA standards to satisfy the required design specification and the performance with minimizing the geometrical volume (size) of gear trains.

2011 ◽  
Vol 2011.21 (0) ◽  
pp. 554-555
Author(s):  
Masayuki NAKAMURA ◽  
Takashi GOTO ◽  
Takahiko KAWAMORI ◽  
Ken IIJIMA

1984 ◽  
Vol 106 (1) ◽  
pp. 17-22 ◽  
Author(s):  
S. S. Rao ◽  
G. Das

A reliability based approach is presented for the minimum mass design of gear trains. The gear train is idealized as a weakest link kinematic chain and the optimum design is sought for a specified value of the reliability of the gear train with respect to bending strength and surface wear resistance. The design parameters such as the power transmitted, the geometric dimensions, and the material properties are treated as normally distributed random variables. A linear combination of the mean value and standard deviations of the mass of the gear train is considered as the objective function while treating the mean values of the face widths of the gears as design variables. The reliability based optimization results are compared with those obtained by the deterministic procedure. The effects of variation of parameters like the reliability of the gear train and the coefficients of variation of the random variables are also studied. The minimum mass of the gear trains is found to increase as the specified value of the reliability is increased.


2013 ◽  
Vol 44 (8) ◽  
pp. 761-789 ◽  
Author(s):  
Farzaneh Hajabdollahi ◽  
Zahra Hajabdollahi ◽  
Hassan Hajabdollahi

2009 ◽  
Vol 628-629 ◽  
pp. 13-18
Author(s):  
H.L. Li ◽  
Li Hui Lang ◽  
W. Jiao ◽  
H.Z. Su

Selecting an appropriate preloaded coefficient has always been a challenge in wire- winding prestressed structure optimum design. Cased-based reasoning (CBR) has become a successful technique for knowledge-based systems in many domains. However, hardly any research has addressed the issue of how to generate the adaptation solution when the case has been retrieved. The present paper investigates the adoption of genetic algorithm(GA) to explore the suitable adjustment model. Two adapted model were presented and assessed in terms of their mean relative prediction error rates.The experiment results shown that applying GA to adjust the preloaded coefficient selection model is a feasible approach to largely improve the accuracy of estimation model. It also demonstrate that the adapted CBR presents better estimate accuracy than the results ontained by other unadapted CBR methods.


2002 ◽  
Vol 124 (4) ◽  
pp. 662-675 ◽  
Author(s):  
V. V. N. R. Prasad Raju Pathapati ◽  
A. C. Rao

The most important step in the structural synthesis of planetary gear trains (PGTs) requires the identification of isomorphism (rotational as well as displacement) between the graphs which represent the kinematic structure of planetary gear train. Previously used methods for identifying graph isomorphism yielded incorrect results. Literature review in this area shows there is inconsistency in results from six link, one degree-of-freedom onwards. The purpose of this paper is to present an efficient methodology through the use of Loop concept and Hamming number concept to detect displacement and rotational isomorphism in PGTs in an unambiguous way. New invariants for rotational graphs and displacement graphs called geared chain hamming strings and geared chain loop hamming strings are developed respectively to identify rotational and displacement isomorphism. This paper also presents a procedure to redraw conventional graph representation that not only clarifies the kinematic structure of a PGT but also averts the problem of pseudo isomorphism. Finally a thorough analysis of existing methods is carried out using the proposed technique and the results in the category of six links one degree-of-freedom are established and an Atlas comprises of graph representations in conventional form as well as in new form is presented.


1982 ◽  
Vol 196 (1) ◽  
pp. 11-22 ◽  
Author(s):  
G White

A simple split-torque gear train is used as the main rotor transmission of a single-engine helicopter. Overall speed reduction ratio achieved is 103:1 between the engine at a nominal 36 000 rev/min and the main rotor at 350 rev/min. This ratio is generated from three stages of fixed-axis gear trains containing only eight gears. Alternative configurations are outlined and discussed. Comparison with a current production design shows the split torque arrangement offers reductions in weight, height, and drive train losses. A low total of gears and bearings offers the potential for improved reliability.


2017 ◽  
Vol 139 (6) ◽  
Author(s):  
Vinjamuri Venkata Kamesh ◽  
Kuchibhotla Mallikarjuna Rao ◽  
Annambhotla Balaji Srinivasa Rao

Epicyclic gear trains (EGTs) are used in the mechanical energy transmission systems where high velocity ratios are needed in a compact space. It is necessary to eliminate duplicate structures in the initial stages of enumeration. In this paper, a novel and simple method is proposed using a parameter, Vertex Incidence Polynomial (VIP), to synthesize epicyclic gear trains up to six links eliminating all isomorphic gear trains. Each epicyclic gear train is represented as a graph by denoting gear pair with thick line and transfer pair with thin line. All the permissible graphs of epicyclic gear trains from the fundamental principles are generated by the recursive method. Isomorphic graphs are identified by calculating VIP. Another parameter “Rotation Index” (RI) is proposed to detect rotational isomorphism. It is found that there are six nonisomorphic rotation graphs for five-link one degree-of-freedom (1-DOF) and 26 graphs for six-link 1-DOF EGTs from which all the nonisomorphic displacement graphs can be derived by adding the transfer vertices for each combination. The proposed method proved to be successful in clustering all the isomorphic structures into a group, which in turn checked for rotational isomorphism. This method is very easy to understand and allows performing isomorphism test in epicyclic gear trains.


Author(s):  
Naohiro Kusumi ◽  
David E. Goldberg ◽  
Noriyuki Ichinose

Power plant design using digital engineering based on 3-D computer-aided design has become a mainstream technology because of possessing higher speed and improvement in design accuracy. To take a coal-fired boiler building as an example, it has many complex structures with several million parts including the boiler itself, large fans, steel structures, and piping in varying sizes. Therefore, it is not easy to maintain integrity of the whole design throughout all the many engineering processes. We have developed a smart design system for coal-fired boiler buildings to solve the integrity problem. This system is capable of creating and allocating 3-D models automatically in accordance with various technical specifications and engineering rules. Lately, however, there has been a growing demand for more effectiveness of the developed system. We have begun to look into the feasibility of further improvements of the system function. The first point to note, when considering effectiveness, is the piping path routing process in the coal-fired boiler building. The quantity of piping is large, and it has a considerable impact on performance of the whole plant because hot steam is fed into the steam turbine and cold steam is taken from it through the piping. A considerable number of studies have been made on automatic searching methods of piping path routing. Although, the decision of piping path routing by using the Dynamic Programming method is most commonly, a previously decided routing becomes an interference object because of the single searching method. Therefore, basically, the later the order of the routing becomes, the longer the length of the routing becomes. To overcome this problem, in this paper we have proposed a new searching method based on the Genetic Algorithm (GA). The GA is a multipoint searching algorithm based on the mechanics of natural selection and natural genetics. Virtual prohibited cells are introduced into the proposed search method as a new idea. The virtual prohibited cells are located in a search space. The different paths are generated by avoiding the virtual prohibited cells while searching for the piping path routing. The optimum locations of the prohibited cells which are expressed in a genotype are obtained by using the GA in order to get a lot of paths independent of the order of the routing. The proposed method was evaluated using a simple searching problem. The results showed that many effective paths are generated by making the virtual prohibited cells.


2016 ◽  
Vol 138 (8) ◽  
Author(s):  
Essam Lauibi Esmail

The concept of potential power efficiency is introduced as the efficiency of an epicyclic gear train (EGT) measured in any moving reference frame. The conventional efficiency can be computed in a carrier-moving reference frame in which the gear carrier appears relatively fixed. In principle, by attaching the reference frame to an appropriate link, torques can be calculated with respect to each input, output, or (relatively) fixed link in the EGT. Once the power flow direction is obtained from the potential power ratio, the torque ratios are obtained from the potential power efficiencies, the particular expression of the efficiency of the EGT is found in a simple manner. A systematic methodology for the efficiency analysis of one and two degree-of-freedom (DOF) EGTs is described, and 14 ready-to-use efficiency formulas are derived for 2DOF gear pair entities (GPEs). This paper includes also a discussion on the redundancy of the efficiency formulas used for 1DOF GPEs. An incomplete in the efficiency formulas in previous literature, which make them susceptible to wrong application, is brought to light.


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