Monte Carlo Optimization of Two-Stage Cascade R134A Refrigeration System With Flash Chamber
Present paper studies the optimal characteristics of the two-stage cascade R134A refrigeration system with flash and mixing chambers over its operating ranges of all cycle controlling parameters. The COP, total heat rate in Qin, total work rate in Win and second law efficiency ηII are used as cycle performance parameters. Compared to the practically-limited other rate-based optimization methods and to other experimentally-optimized specific cases of cycle parameters, the application of Monte Carlo method has proved to be very effective for optimizing the cycle performance in its global sense over all cycle controlling parameters. Correlations relating performance and cycle controlling parameters are presented and discussed. Study shows that COP of the cycle can reach a value of 8 at intermediate pressure P2 of about 200 kPa, and a maximum value of 9.92 at about 370 kPa and 720 kPa, beyond which COP goes as low as 4.2. P2 alone has no significant effect on Qin, Win and ηII unless values of other controlling parameters are specified. Values of Qin, Win and ηII can reach as high as 94 kW, 23 kW and 0.85 and as low as 6.8 kW, 1.1 kW and 0.57 respectively depending on other cycle parameters. Neither pressure ratio nor volume ratio of the HP compressor has any effect on Qin, Win or ηII. However, the ratio of inlet to exit temperatures of the condenser has the greatest effect on both ηII and the volumetric specific work of the HP compressor, which is about double the value of the volumetric specific work of the LP compressor. Study shows an almost linear relationship between the two mass flow rates in the upper and lower loops of the cycle, where its value in the lower LP loop is about 75% that in the upper HP loop. Findings of the present work as well as the elaborate application of Monte Carlo method to real cycles can greatly open the way for reducing the trade-off design methods currently used in developing such systems as well as direct the useful experimentations and assessment of such designed systems.