Force Analysis and Mechanical Design of a Novel 3-DOF Parallel Mechanism

Author(s):  
Dongsheng Zhang ◽  
Yundou Xu ◽  
Jiantao Yao ◽  
Yulin Zhou ◽  
Yongsheng Zhao

Parallel mechanisms (PMs) with two rotational degrees-of-freedom (DOF) and one translational DOF (2R1T) have gained much attention in recent years. In this paper, different from type synthesis method, inner properties of PMs (motion characteristics, type of joints and arrangement way of joints) are used to deduce PMs; and two novel 3-DOF PMs are presented using this method. Aiming at 2UPU/SP PM, the constraint force/torque generated on the moving platform (MP) are analysed; here, P, U and S denote prismatic, universal and spherical joints, respectively. The driving force and the constraint force/torque are drawn, which show good distribution of the constraint wrench. After that, a novel 5-DOF hybrid manipulator is constructed on the basis of the 2UPU/SP PM; according to different demands, two alternative designs of the 5-DOF hybrid manipulator are presented. The study in this paper will enhance the research applications of the 2UPU/SP PM.

2019 ◽  
Vol 43 (2) ◽  
pp. 263-271 ◽  
Author(s):  
Yundou Xu ◽  
Bei Wang ◽  
Zhifeng Wang ◽  
Yun Zhao ◽  
Wenlan Liu ◽  
...  

Based on the relationship between constraint wrenches and rotational axes, the principle of full decoupling of two rotational degrees of freedom (DOFs) for a two-rotation and one-translation (2R1T) parallel mechanism and two-rotation (2R) parallel mechanism with three supporting branches is systematically analyzed. Two conditions for full decoupling of two rotational DOFs of such mechanisms are obtained. The relationship between the two rotational axes of the parallel mechanisms is classified into two cases: intersecting and different. Next, based on the two conditions, type synthesis of the 2R1T and 2R parallel mechanisms with fully decoupled two rotational DOFs is carried out. A series of novel 2R1T and 2R parallel mechanisms with fully decoupled two rotational DOFs are obtained, such as RPU–UPR–RPR. Several of these mechanisms contain only eight single-DOF passive joints, one fewer than in existing mechanisms of this type, and thus have broad applications.


2018 ◽  
Vol 10 (8) ◽  
pp. 168781401879702 ◽  
Author(s):  
Shuang Zhang ◽  
Jingfang Liu ◽  
Huafeng Ding

A novel type synthesis method for a class of spatial multi-loop coupled mechanisms with translational degrees of freedom is proposed in the paper. The novel class of spatial multi-loop coupled mechanisms has a stable topology layout which consists of three branches and three coupled chains. The basic idea of the new structural synthesis method lies at replacing the inputs of one mechanism by the outputs of another, thereby combining several mechanisms, where the topology split method for the topological layout and corresponding degree of freedom splitting principle are provided. The synthesis of the target mechanism is transformed into synthesis of corresponding serial and parallel mechanisms thereby, and a class of spatial multi-loop coupled mechanisms is synthesized. To validate the new synthesis method and to present a theoretical basis for future application, kinematic analysis of a single translational mobility (1T) spatial multi-loop coupled mechanism and a symmetrical two translational degrees of freedom (2T) spatial multi-loop coupled mechanism is performed. This article enriches the family of the spatial mechanisms for further instructing the study of spatial multi-loop coupled mechanisms.


Author(s):  
Ziming Chen ◽  
Yanwen Li ◽  
Zhen Huang ◽  
Xianwen Kong

Parallel mechanisms (PMs) with two rotational and one translational (2R1T) degrees of freedom (DOFs) have attracted much attention these years. The 2R1T PMs can be divided into various categories due to different motion patterns, such as the UP equivalent PMs, the RPR equivalent PMs, the PU equivalent PMs and the 3-PPS equivalent PMs. In this paper, the 2R1T PMs have the same motion characteristics with the 3-RSR PM are studied and synthesized. This kind of PMs can be called as 3-RSR equivalent 2R1T PMs. The 3-RSR equivalent 2R1T PMs can realize both continuous rotations about fixed axes and continuous translation along fixed directions. The constraint and motion characteristics of the 3-RSR equivalent 2R1T PMs are analyzed. The design of the branches for the 3-RSR equivalent 2R1T PMs is dealt with using the screw theory and the subchains. A group of novel 3-RSR equivalent 2R1T PMs are obtained.


Author(s):  
Jingjun Yu ◽  
Shusheng Bi ◽  
Guanghua Zong ◽  
Tieshi Zhao ◽  
Zhen Huang

This paper presents a simple but effective type synthesis method for spatial parallel mechanisms with three translational degrees of freedom based on the screw theory. Firstly all possible connecting-chain structures of three-DOF parallel mechanisms are enumerated. According to the reciprocal relationship between screw constraint forces and the motion screw, a novel synthesis method is presented. By using this method, type synthesis for three-DOF translational parallel mechanisms has been made in a systematic and detailed way. As a result, some novel parallel mechanisms generating spatial translation have been obtained. To verify the significance of type synthesis for this kind of mechanism, the paper also gives a concrete application instance, which is used for a micromanipulator for manipulating the bio-cells.


Author(s):  
Venkat Gopalakrishnan ◽  
Sridhar Kota

Abstract In order to respond quickly to changes in market demands and the resulting product design changes, machine tool manufacturers must reduce the machine tool design lead time and machine set-up time. Reconfigurable Machine Tools (RMTs), assembled from machine modules such as spindles, slides and worktables are designed to be easily reconfigured to accommodate new machining requirements. The essential characteristics of RMTs are modularity, flexibility, convertibility and cost effectiveness. The goal of Reconfigurable Machining Systems (RMSs), composed of RMTs and other types of machines, is to provide exactly the capacity and functionality, exactly when needed. The scope of RMSs design includes mechanical hardware, control systems, process planning and tooling. One of the key challenges in the mechanical design of reconfigurable machine tools is to achieve the desired machining accuracy in all intended machine configurations. To meet this challenge we propose (a) to distribute the total number of degrees of freedom between the work-support and the tool and (b) employ parallely-actuated mechanisms for stiffness and ease of reconfigurability. In this paper we present a novel parallely-actuated work-support module as a part of an RMT. Following a brief summary of a few parallel mechanisms used in machine tool applications, this paper presents a three-degree-of-freedom work-support module designed to meet the machining requirements of specific features on a family of automotive cylinder heads. Inverse kinematics, dynamic and finite element analysis are performed to verify the performance criteria such as workspace envelope and rigidity. A prototype of the proposed module is also presented.


Author(s):  
Wei Ye ◽  
Yuefa Fang ◽  
Sheng Guo ◽  
Haibo Qu

In this paper, the motion equivalent chain method is proposed and then applied to the type synthesis of a class of 2R2T parallel mechanism. The equivalent serial chains are synthesized for a specific 2R2T motion pattern based on screw theory. Feasible limb structures that provide a constraint couple and a constraint force are enumerated according to the reciprocity of the twist and wrench systems. Several motion equivalent single loop chains are constructed with the equivalent serial chains. Using motion equivalent single loop chains to replace the equivalent serial chains, a class of 2R2T parallel mechanisms is obtained based on the foundation of motion equivalent single loop chain structures.


Author(s):  
K. Wu ◽  
J. J. Yu ◽  
S. Z. Li ◽  
G. H. Zong ◽  
Xianwen Kong

Mechanisms usually have to be particularly designed to meet the high-performance requirements in terms of different applications. For instance, Two degrees of freedom (DOF) rotational parallel mechanisms (RPMs) with a fixed center-of-rotation can eliminate parasitic motion and could provide the rotary stage with excellent dynamic stability, good controllability and easy operation. Therefore, this paper mainly aims at synthesizing 2-DOF RPMs with fixed center-of-rotation, a class of special RPMs with potential excellent performances. A graphic approach based on freedom and constraint spaces is introduced firstly. The constraint spaces of a class of the existing 2-DOF RPMs are illustrated, and the corresponding type synthesis patterns are summarized by comparing the geometric properties of those spaces with the mechanism characteristic. After fully decomposing the four-dimensional constraint space into sub-constraint spaces, a general type synthesis procedure is proposed based on the freedom and constraint topology. Two novel 2-DOF RPMs with fixed center-of-rotation are constructed based on the proposed method and procedure. The proposed graphic approach proves to be effective and simple to synthesizing those parallel mechanisms with some special performance.


Author(s):  
Chunxu Tian ◽  
Yuefa Fang ◽  
Sheng Guo ◽  
Haibo Qu

This paper presents a planar five-bar metamorphic linkage which has five phases resulting from locking of motors. Reconfigurable limbs are constructed by integrating the five-bar metamorphic linage as sub-chains. The branch transition of metamorphic linkage is analyzed. By adding appropriate joints to the planer five-bar metamorphic linkage, reconfigurable limbs whose constraint can switch among no constraint, a constrained force and a constrained couple are obtained. Serial limb structures that can provide a constraint force and a constraint couple are synthesized based on screw theory. Reconfigurable limbs that have five configurations associated with the five phases of the five-bar metamorphic linkage are assembled with 4-DOF (degrees-of-freedom) serial chains. A class of reconfigurable parallel mechanisms is derived by connecting the moving platform to the base with three identical kinematic limbs. These parallel mechanisms can perform various output motion modes such as 3T, 3R, 2T1R, 1T2R, 3T1R, 2T2R, 1T3R, 2T3R, 3T2R and 3T3R. Finally, the potential application of the proposed mechanisms is analyzed and conclusions are drawn.


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