Identification of Fault Signals in Rotating Machinery Using Higher Order Time Frequency Analysis

Author(s):  
Sang-Kwon Lee ◽  
Paul R. White

Abstract Impulsive acoustic and vibration signals within rotating machinery are often induced by irregular impacting. Thus the detection of these impulses can be useful for fault diagnosis. Recently there is an increasing trend towards the use of higher order statistics for fault detection within mechanical systems based on the observation that impulsive signals tend to increase the kurtosis values. We show that the fourth order Wigner Moment Spectrum, called the Wigner Trispectrum, has superior detection performance to second order Wigner distribution for typical impulsive signals found in a condition monitoring application. These methods are also applied to data sets measured within a car engine and industrial gearbox.

2018 ◽  
Vol 2018 ◽  
pp. 1-12 ◽  
Author(s):  
Fan Jiang ◽  
Zhencai Zhu ◽  
Wei Li ◽  
Bo Wu ◽  
Zhe Tong ◽  
...  

Feature extraction is one of the most difficult aspects of mechanical fault diagnosis, and it is directly related to the accuracy of bearing fault diagnosis. In this study, improved permutation entropy (IPE) is defined as the feature for bearing fault diagnosis. In this method, ensemble empirical mode decomposition (EEMD), a self-adaptive time-frequency analysis method, is used to process the vibration signals, and a set of intrinsic mode functions (IMFs) can thus be obtained. A feature extraction strategy based on statistical analysis is then presented for IPE, where the so-called optimal number of permutation entropy (PE) values used for an IPE is adaptively selected. The obtained IPE-based samples are then input to a support vector machine (SVM) model. Subsequently, a trained SVM can be constructed as the classifier for bearing fault diagnosis. Finally, experimental vibration signals are applied to validate the effectiveness of the proposed method, and the results show that the proposed method can effectively and accurately diagnose bearing faults, such as inner race faults, outer race faults, and ball faults.


2013 ◽  
Vol 470 ◽  
pp. 683-688
Author(s):  
Hai Yang Jiang ◽  
Hua Qing Wang ◽  
Peng Chen

This paper proposes a novel fault diagnosis method for rotating machinery based on symptom parameters and Bayesian Network. Non-dimensional symptom parameters in frequency domain calculated from vibration signals are defined for reflecting the features of vibration signals. In addition, sensitive evaluation method for selecting good non-dimensional symptom parameters using the method of discrimination index is also proposed for detecting and distinguishing faults in rotating machinery. Finally, the application example of diagnosis for a roller bearing by Bayesian Network is given. Diagnosis results show the methods proposed in this paper are effective.


Author(s):  
Y Zhou ◽  
J Chen ◽  
G M Dong ◽  
W B Xiao ◽  
Z Y Wang

The vibration signals of rolling element bearings are random cyclostationary when they have faults. Also, statistical properties of the signals change periodically with time. The accurate analysis of time-varying signals is an essential pre-requisite for the fault diagnosis and hence safe operation of rolling element bearings. The Wigner distribution is probably most widely used among the Cohen’s class in order to describe how the spectral content of a signal changes over time. However, the basic nature of such signals causes significant interfering cross-terms, which do not permit a straightforward interpretation of the energy distribution. To overcome this difficulty, the Wigner–Ville distribution (WVD) based on the cyclic spectral density (CSD) is discussed in this article. It is shown that the improved WVD, based on CSD of a long time series, can render the time–frequency distribution less susceptible to noise, and restrain the cross-terms in the time–frequency domain. Simulation and experiment of the rolling element-bearing fault diagnosis are performed, and the results indicate the validity of WVD based on CSD in time–frequency analysis for bearing fault detection.


Author(s):  
Jiqing Cong ◽  
Jianping Jing ◽  
Changmin Chen ◽  
Zezeng Dai ◽  
Jianhua Cheng

Abstract The reliability and safety of aero-engine are often the decisive factors for the safe and reliable flight of commercial aircraft. Hence, the vibration source location and fault diagnosis of aero-engine are of prime importance to detect faults and carry out fast and effective maintenance in time. However, the vibration signals collected by the sensors arranged on the casing of the aero-engine are generally the mixed signals of the main vibration sources inside the engine, and the components are extremely complicated. Therefore, the vibration source identification is a big challenge for a fault diagnosis and health management of the engine. In order to separate the key vibration sources of rotating machinery such as aero-engine, a Joint Wavelet Transform and Time Synchronous Averaging based algorithm (JWTS) is proposed in this paper. Based on the fact that the fundamental frequency and its harmonic and sub-harmonic components are generally included in the vibration spectrum of shaft fault signal of rotating machinery, wavelet transform and time synchronous averaging algorithm are combined to extract them. The algorithm completes separating the main vibration sources with three steps. First, the source number and fundamental frequency of each source are estimated using the wavelet transform. Second, every source is extracted from each observed signal by the time synchronous averaging method. Time synchronous averaging method can effectively extract a signal of cycle and harmonic rotor components and can suppress noise. Third, the optimal estimation of each source is determined according to signal’s 2-norm. Since the extracted source with a larger energy is closer to the real source, and signal’s 2-norm is a good indicator of the signal energy. Hence, the key vibration sources related to rotary speeds of the engine are obtained separately. The method is verified by synthetic mixed signals first. Three periodic signals of different frequencies are used to simulate the vibration sources of the aeroengine. The fundamental, harmonic and sub-harmonic components of them, as well as Gaussian white noise, are randomly mixed. The results show that the JWTS algorithm can estimate the number of the main sources and can extract each source effectively. Then the method is demonstrated using vibration signals of a real aero-engine. The results indicate that the proposed JWTS method has extracted and located the main sources within the aero-engine, including sources from the low-pressure rotor, high-pressure rotor, combustion chamber and accessory. Therefore, the proposed method provides a new fault diagnosis technology for rotating machinery, especially for a real aero-engine.


2020 ◽  
Vol 2020 ◽  
pp. 1-12
Author(s):  
Jingli Yang ◽  
Tianyu Gao ◽  
Shouda Jiang ◽  
Shijie Li ◽  
Qing Tang

In actual engineering applications, inevitable noise seriously affects the accuracy of fault diagnosis for rotating machinery. To effectively identify the fault classes of rotating machinery under noise interference, an efficient fault diagnosis method without additional denoising procedures is proposed. First, a one-dimensional deep residual shrinkage network, which directly takes the raw vibration signals contaminated by noise as input, is developed to realize end-to-end fault diagnosis. Then, to further enhance the noise immunity of the diagnosis model, the first layer of the model is set to a wide convolution layer to extract short time features. Moreover, an adaptive batch normalization algorithm (AdaBN) is introduced into the diagnosis model to enhance the adaptability to noise. Experimental results illustrate that the fault diagnosis model for rotating machinery based on one-dimensional deep residual shrinkage network with a wide convolution layer (1D-WDRSN) can accurately identify the fault classes even under noise interference.


2020 ◽  
Vol ahead-of-print (ahead-of-print) ◽  
Author(s):  
Ravikumar KN ◽  
Hemantha Kumar ◽  
Kumar GN ◽  
Gangadharan KV

PurposeThe purpose of this paper is to study the fault diagnosis of internal combustion (IC) engine gearbox using vibration signals with signal processing and machine learning (ML) techniques.Design/methodology/approachVibration signals from the gearbox are acquired for healthy and induced faulty conditions of the gear. In this study, 50% tooth fault and 100% tooth fault are chosen as gear faults in the driver gear. The acquired signals are processed and analyzed using signal processing and ML techniques.FindingsThe obtained results show that variation in the amplitude of the crankshaft rotational frequency (CRF) and gear mesh frequency (GMF) for different conditions of the gearbox with various load conditions. ML techniques were also employed in developing the fault diagnosis system using statistical features. J48 decision tree provides better classification accuracy about 85.1852% in identifying gearbox conditions.Practical implicationsThe proposed approach can be used effectively for fault diagnosis of IC engine gearbox. Spectrum and continuous wavelet transform (CWT) provide better information about gear fault conditions using time–frequency characteristics.Originality/valueIn this paper, experiments are conducted on real-time running condition of IC engine gearbox while considering combustion. Eddy current dynamometer is attached to output shaft of the engine for applying load. Spectrum, cepstrum, short-time Fourier transform (STFT) and wavelet analysis are performed. Spectrum, cepstrum and CWT provide better information about gear fault conditions using time–frequency characteristics. ML techniques were used in analyzing classification accuracy of the experimental data to detect the gearbox conditions using various classifiers. Hence, these techniques can be used for detection of faults in the IC engine gearbox and other reciprocating/rotating machineries.


2021 ◽  
Vol 2021 ◽  
pp. 1-11
Author(s):  
Chaofan Hu ◽  
Zhichao Zhou ◽  
Biao Wang ◽  
WeiGuang Zheng ◽  
Shuilong He

A new tensor transfer approach is proposed for rotating machinery intelligent fault diagnosis with semisupervised partial label learning in this paper. Firstly, the vibration signals are constructed as a three-way tensor via trial, condition, and channel. Secondly, for adapting the source and target domains tensor representations directly, without vectorization, the domain adaptation (DA) approach named tensor-aligned invariant subspace learning (TAISL) is first proposed for tensor representation when testing and training data are drawn from different distribution. Then, semisupervised partial label learning (SSPLL) is first introduced for tackling a problem that it is hard to label a large number of instances and there exists much data left to be unlabeled. Ultimately, the proposed method is used to identify faults. The effectiveness and feasibility of the proposed method has been thoroughly validated by transfer fault experiments. The experimental results show that the presented technique can achieve better performance.


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