Smart Optimization of Machine Systems Using Hierarchical Genotype Representations

Author(s):  
Masataka Yoshimura ◽  
Kazuhiro Izui

Abstract Design problems for machine products are generally hierarchically expressed. With conventional product optimization methods, it is difficult to concurrently optimize all design variables of portions within the hierarchical structure. This paper proposes a design optimization method using genetic algorithms containing hierarchical genotype representations, so that the hierarchical structures of machine system designs are exactly expressed through genotype coding, and optimization can be concurrently conducted for all of the hierarchical structures. Crossover and mutation operations for manipulating the hierarchical genotype representations are also developed. The proposed method is applied to a machine-tool structural design to demonstrate its effectiveness.

2002 ◽  
Vol 124 (3) ◽  
pp. 375-384 ◽  
Author(s):  
Masataka Yoshimura ◽  
Kazuhiro Izui

Design problems for machine products are generally hierarchically expressed. With conventional product optimization methods, however, it is difficult to concurrently optimize all design variables of portions within such hierarchical structures. This paper proposes a design optimization method using genetic algorithms containing hierarchical genotype representations, so that the hierarchical structures of machine system designs are exactly expressed through genotype coding, and optimization can be concurrently conducted for all of the hierarchical structures. Crossover and mutation operations for manipulating the hierarchical genotype representations are also developed. The proposed method is applied to a machine-tool structural design and a 2 DOF robot arm design to demonstrate its effectiveness.


2014 ◽  
Vol 721 ◽  
pp. 464-467
Author(s):  
Tao Fu ◽  
Qin Zhong Gong ◽  
Da Zhen Wang

In view of robustness of objective function and constraints in robust design, the method of maximum variation analysis is adopted to improve the robust design. In this method, firstly, we analyses the effect of uncertain factors in design variables and design parameters on the objective function and constraints, then calculate maximum variations of objective function and constraints. A two-level optimum mathematical model is constructed by adding the maximum variations to the original constraints. Different solving methods are used to solve the model to study the influence to robustness. As a demonstration, we apply our robust optimization method to an engineering example, the design of a machine tool spindle. The results show that, compared with other methods, this method of HPSO(hybrid particle swarm optimization) algorithm is superior on solving efficiency and solving results, and the constraint robustness and the objective robustness completely satisfy the requirement, revealing that excellent solving method can improve robustness.


1998 ◽  
Vol 120 (4) ◽  
pp. 687-694 ◽  
Author(s):  
L. E. Chiang ◽  
E. B. Stamm

A design methodology for Down-The-Hole (DTH) pneumatic hammers used for rock drilling is proposed which renders an optimal design for a given set of constraints. A generic non-linear dynamic model developed by the authors is used to compute the hammer performance. This model consists of a set of six differential equations plus a set of twenty non-linear polynomial equations. In addition there are parameter range restrictions given by fabrication and operational standard procedures. In any given application, magnitudes such as power, impact energy, frequency, efficiency and mass flow may be sought for optimality. However these magnitudes must be computed by integration after solving the dynamic model over an entire cycle, thus traditional optimization methods for non-linear equations that are based in gradient information are not suitable. Hence a method that uses secant information is used to approximate the gradient of the space of design variables. Several prototypes using this optimization method have been designed and field tested. The results are in agreement with predicted values.


2003 ◽  
Vol 125 (3) ◽  
pp. 343-351 ◽  
Author(s):  
L. G. Caldas ◽  
L. K. Norford

Many design problems related to buildings involve minimizing capital and operating costs while providing acceptable service. Genetic algorithms (GAs) are an optimization method that has been applied to these problems. GAs are easily configured, an advantage that often compensates for a sacrifice in performance relative to optimization methods selected specifically for a given problem, and have been shown to give solutions where other methods cannot. This paper reviews the basics of GAs, emphasizing multi-objective optimization problems. It then presents several applications, including determining the size and placement of windows and the composition of building walls, the generation of building form, and the design and operation of HVAC systems. Future work is identified, notably interfaces between a GA and both simulation and CAD programs.


2021 ◽  
Vol 2137 (1) ◽  
pp. 012075
Author(s):  
Xi Feng ◽  
Yafeng Zhang

Abstract An improved immune genetic algorithm is used to design and optimize the wing structure parameters of a competition aircraft. According to the requirements of aircraft design, multi-objective optimization index is established. On this basis, the basic steps of using immune algorithm to optimize the main design parameters of aircraft wing structure are proposed, and the optimization of the wing parameters of a competition aircraft is used as an example for simulation calculation. The design variables in the optimization are the size of the wing components, and the optimization goal is to minimize the weight of the wing and the maximum deformation of the wing structure. Research shows that compared with traditional optimization methods; the improved immune genetic algorithm is a very effective optimization method. At the same time, a prototype is made to check the validity and feasibility of the design. Flight test results show that the optimization method is very effective. Although the method is proposed for competition aircraft, it is also applicable to other types of aircraft.


Author(s):  
Kwon-Hee Lee ◽  
Ji-In Heo

In order to achieve greater fuel efficiency and energy conservation, the reduction of weight and enhancement of the performance of structures has been sought. In general, there are two approaches to reducing structural weight. One of which is to use materials that are lighter than steel and the other is to redesign the structure. However, conventional structural optimization methods using gradient-based algorithm directly have difficulties in defining complex shape design variables and preventing mesh distortions. To overcome these difficulties a metamodel-based optimization method is introduced in order to replace the true response by an approximate one. This research presents four case studies of structural design using a metamodel-based approximation model for weight reduction or performance enhancement.


2006 ◽  
Vol 306-308 ◽  
pp. 517-522
Author(s):  
Ki Sung Kim ◽  
Kyung Su Kim ◽  
Ki Sup Hong

The structural design problems are acknowledged to be commonly multicriteria in nature. The various multicriteria optimization methods are reviewed and the most efficient and easy-to-use Pareto optimal solution methods are applied to structural optimization of grillages under lateral uniform load. The result of the study shows that Pareto optimal solution methods can easily be applied to structural optimization with multiple objectives, and the designer can have a choice from those Pareto optimal solutions to meet an appropriate design environment.


1987 ◽  
Vol 109 (1) ◽  
pp. 143-150 ◽  
Author(s):  
Masataka Yoshimura

This paper proposes a design optimization method of machine-tool dynamics based on clarification of competitive and cooperative relationships between characteristics. Clarification of competitive and cooperative relationships between characteristics results in division of design variables into three groups. The design variables of each group are determined in each of the three-phase design optimization procedures. The design decision problem in each procedure is far simpler and easier than that in usual design optimization methods, in which all design variables are determined at the same time. The competitive and cooperative relations between characteristics are first clarified. Next, algorithmic procedures of the design optimization method are constructed. The method is demonstrated on a structural model of a milling machine.


2018 ◽  
Author(s):  
Javier Bonilla

In this study, a shell-and-tube heat exchanger (STHX) design based on seven continuous independent design variables is proposed. Delayed Rejection Adaptive Metropolis hasting (DRAM) was utilized as a powerful tool in the Markov chain Monte Carlo (MCMC) sampling method. This Reverse Sampling (RS) method was used to find the probability distribution of design variables of the shell and tube heat exchanger. Thanks to this probability distribution, an uncertainty analysis was also performed to find the quality of these variables. In addition, a decision-making strategy based on confidence intervals of design variables and on the Total Annual Cost (TAC) provides the final selection of design variables. Results indicated high accuracies for the estimation of design variables which leads to marginally improved performance compared to commonly used optimization methods. In order to verify the capability of the proposed method, a case of study is also presented, it shows that a significant cost reduction is feasible with respect to multi-objective and single-objective optimization methods. Furthermore, the selected variables have good quality (in terms of probability distribution) and a lower TAC was also achieved. Results show that the costs of the proposed design are lower than those obtained from optimization method reported in previous studies. The algorithm was also used to determine the impact of using probability values for the design variables rather than single values to obtain the best heat transfer area and pumping power. In particular, a reduction of the TAC up to 3.5% was achieved in the case considered.


2011 ◽  
Vol 133 (1) ◽  
Author(s):  
Moslem Kazemi ◽  
G. Gary Wang ◽  
Shahryar Rahnamayan ◽  
Kamal Gupta

Current metamodel-based design optimization methods rarely deal with problems of not only expensive objective functions but also expensive constraints. In this work, we propose a novel metamodel-based optimization method, which aims directly at reducing the number of evaluations for both objective function and constraints. The proposed method builds on existing mode pursuing sampling method and incorporates two intriguing strategies: (1) generating more sample points in the neighborhood of the promising regions, and (2) biasing the generation of sample points toward feasible regions determined by the constraints. The former is attained by a discriminative sampling strategy, which systematically generates more sample points in the neighborhood of the promising regions while statistically covering the entire space, and the latter is fulfilled by utilizing the information adaptively obtained about the constraints. As verified through a number of test benchmarks and design problems, the above two coupled strategies result in significantly low number of objective function evaluations and constraint checks and demonstrate superior performance compared with similar methods in the literature. To the best of our knowledge, this is the first metamodel-based global optimization method, which directly aims at reducing the number of evaluations for both objective function and constraints.


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