Post-Industrial Ceramics Compatibility With Heat Transfer Fluids for Low-Cost Thermal Energy Storage Applications in CSP

Author(s):  
Nicolas Calvet ◽  
Antoine Meffre ◽  
Judith C. Gomez ◽  
Abdessamad Faik ◽  
Régis Olivès ◽  
...  

This paper investigates the possibility of using a post-industrial ceramic commercially called Cofalit as a promising, sustainable, and inexpensive ($10/ton) thermal energy storage material. This ceramic presents relevant properties to store thermal energy by means of sensible heat in the temperature range of concentrated solar power (CSP) plants from ambient temperature up to 1100 °C. In the present study, the compatibility of this ceramic was studied with two conventional heat transfer fluids: nitrate molten salts for medium-temperature applications (200 to 500 °C) and air for high-temperature applications (500 to 900 °C). The use of this ceramic in direct contact with the heat transfer fluid should significantly reduce the cost of thermal energy storage systems in CSP applications and help to achieve the U.S. Department of Energy’s SunShot Initiative cost targets.

Author(s):  
Robert W. Bradshaw ◽  
Nathan P. Siegel

Thermal energy storage can enhance the utility of parabolic trough solar power plants by providing the ability to match electrical output to peak demand periods. An important component of thermal energy storage system optimization is selecting the working fluid used as the storage media and/or heat transfer fluid. Large quantities of the working fluid are required for power plants at the scale of 100-MW, so maximizing heat transfer fluid performance while minimizing material cost is important. This paper reports recent developments of multi-component molten salt formulations consisting of common alkali nitrate and alkaline earth nitrate salts that have advantageous properties for applications as heat transfer fluids in parabolic trough systems. A primary disadvantage of molten salt heat transfer fluids is relatively high freeze-onset temperature compared to organic heat transfer oil. Experimental results are reported for formulations of inorganic molten salt mixtures that display freeze-onset temperatures below 100°C. In addition to phase-change behavior, several properties of these molten salts that significantly affect their suitability as thermal energy storage fluids were evaluated, including chemical stability and viscosity. These alternative molten salts have demonstrated chemical stability in the presence of air up to approximately 500°C in laboratory testing and display chemical equilibrium behavior similar to Solar Salt. The capability to operate at temperatures up to 500°C may allow an increase in maximum temperature operating capability vs. organic fluids in existing trough systems and will enable increased power cycle efficiency. Experimental measurements of viscosity were performed from near the freeze-onset temperature to about 200°C. Viscosities can exceed 100 cP at the lowest temperature but are less than 10 cP in the primary temperature range at which the mixtures would be used in a thermal energy storage system. Quantitative cost figures of constituent salts and blends are not currently available, although, these molten salt mixtures are expected to be inexpensive compared to synthetic organic heat transfer fluids. Experiments are in progress to confirm that the corrosion behavior of readily available alloys is satisfactory for long-term use.


2015 ◽  
Vol 137 (4) ◽  
Author(s):  
Iñigo Ortega-Fernández ◽  
Javier Rodríguez-Aseguinolaza ◽  
Antoni Gil ◽  
Abdessamad Faik ◽  
Bruno D’Aguanno

Slag is one of the main waste materials of the iron and steel manufacturing. Every year about 20 × 106 tons of slag are generated in the U.S. and 43.5 × 106 tons in Europe. The valorization of this by-product as heat storage material in thermal energy storage (TES) systems has numerous advantages which include the possibility to extend the working temperature range up to 1000 °C, the reduction of the system cost, and at the same time, the decrease of the quantity of waste in the iron and steel industry. In this paper, two different electric arc furnace (EAF) slags from two companies located in the Basque Country (Spain) are studied. Their thermal stability and compatibility in direct contact with the most common heat transfer fluids (HTFs) used in the concentrated solar power (CSP) plants are analyzed. The experiments have been designed in order to cover a wide range of temperature up to the maximum operation temperature of 1000 °C corresponding to the future generation of CSP plants. In particular, three different fluids have been studied: synthetic oil (Syltherm 800®) at 400 °C, molten salt (Solar Salt) at 500 °C, and air at 1000 °C. In addition, a complete characterization of the studied slags and fluids used in the experiments is presented showing the behavior of these materials after 500 hr laboratory-tests.


Author(s):  
Emerson E. John ◽  
W. Micah Hale ◽  
R. Panneer Selvam

In recent years due to rising energy costs as well as an increased interest in the reduction of greenhouse gas emissions, there is great interest in developing alternative sources of energy. One of the most viable alternative energy resources is solar energy. Concentrating solar power (CSP) technologies have been identified as an option for meeting utility needs in the U.S. Southwest. Areas where CSP technologies can be improved are improved heat transfer fluid (HTF) and improved methods of thermal energy storage (TES). One viable option for TES storage media is concrete. The material costs of concrete can be very inexpensive and the costs/ kWhthermal, which is based on the operating temperature, are reported to be approximately $1. Researchers using concrete as a TES storage media have achieved maximum operating temperatures of 400°C. However, there are concerns for using concrete as the TES medium, and these concerns center on the effects and the limitations that the high temperatures may have on the concrete. As the concrete temperature increases, decomposition of the calcium hydroxide (CH) occurs at 500°C, and there is significant strength loss due to degeneration of the calcium silicate hydrates (C-S-H). Additionally concrete exposed to high temperatures has a propensity to spall explosively. This proposed paper examines the effect of heating rates on high performance concrete mixtures. Concrete mixtures with water to cementitious material ratios (w/cm) of 0.15 to 0.30 and compressive strengths of up to 180 MPa (26 ksi) were cast and subjected to heating rates of 3, 5, 7, and 9° C/min. These concrete mixtures are to be used in tests modules where molten salt is used as the heat transfer fluid. Molten salt becomes liquid at temperatures exceeding 220°C and therefore the concrete will be exposed to high initial temperatures and subsequently at controlled heating rates up to desired operating temperatures. Preliminary results consistently show that concrete mixtures without polypropylene fibres (PP) cannot resist temperatures beyond 500° C, regardless of the heating rate employed. These mixtures spall at higher temperatures when heated at a faster rate (7° C/min). Additionally, mixtures which incorporate PP fibres can withstand temperatures up to 600° C without spalling irrespective of the heating rate.


2016 ◽  
Author(s):  
Mitchell Shinn ◽  
Karthik Nithyanandam ◽  
Amey Barde ◽  
Richard Wirz

Currently, concentrated solar power (CSP) plants utilize thermal energy storage (TES) in order to store excess energy so that it can later be dispatched during periods of intermittency or during times of high energy demand. Elemental sulfur is a promising candidate storage fluid for high temperature TES systems due to its high thermal mass, moderate vapor pressure, high thermal stability, and low cost. The objective of this paper is to investigate the behavior of encapsulated sulfur in a shell and tube configuration. An experimentally validated, transient, two-dimensional numerical model of the shell and tube TES system is presented. Initial results from both experimental and numerical analysis show high heat transfer performance of sulfur. The numerical model is then used to analyze the dynamic response of the elemental sulfur based TES system for multiple charging and discharging cycles. A sensitivity analysis is performed to analyze the effect of geometry (system length), cutoff temperature, and heat transfer fluid on the overall utilization of energy stored within this system. Overall, this paper demonstrates a systematic parametric study of a novel low cost, high performance TES system based on elemental sulfur as the storage fluid that can be utilized for different high temperature applications.


2019 ◽  
Vol 3 (4) ◽  
pp. 88 ◽  
Author(s):  
Maria K. Koukou ◽  
George Dogkas ◽  
Michail Gr. Vrachopoulos ◽  
John Konstantaras ◽  
Christos Pagkalos ◽  
...  

A small-scale latent heat thermal energy storage (LHTES) unit for heating applications was studied experimentally using an organic phase change material (PCM). The unit comprised of a tank filled with the PCM, a staggered heat exchanger (HE) for transferring heat from and to the PCM, and a water pump to circulate water as a heat transfer fluid (HTF). The performance of the unit using the commercial organic paraffin A44 was studied in order to understand the thermal behavior of the system and the main parameters that influence heat transfer during the PCM melting and solidification processes. The latter will assist the design of a large-scale unit. The effect of flow rate was studied given that it significantly affects charging (melting) and discharging (solidification) processes. In addition, as organic PCMs have low thermal conductivity, the possible improvement of the PCM’s thermal behavior by means of nanoparticle addition was investigated. The obtained results were promising and showed that the use of graphite-based nanoplatelets improves the PCM thermal behavior. Charging was clearly faster and more efficient, while with the appropriate tuning of the HTF flow rate, an efficient discharging was accomplished.


2019 ◽  
Vol 116 ◽  
pp. 00038 ◽  
Author(s):  
Maria K. Koukou ◽  
Michail Gr. Vrachopoulos ◽  
George Dogkas ◽  
Christos Pagkalos ◽  
Kostas Lymperis ◽  
...  

A prototype Latent Heat Thermal Energy Storage (LHTES) unit has been designed, constructed, and experimentally analysed for its thermal storage performance under different operational conditions considering heating application and exploiting solar and geothermal energy. The system consists of a rectangular tank filled with Phase Change Material (PCM) and a finned tube staggered Heat Exchanger (HE) while water is used as Heat Transfer Fluid (HTF). Different HTF inlet temperatures and flow rates were tested to find out their effects on LHTES performance. Thermal quantities such as HTF outlet temperature, heat transfer rate, stored energy, were evaluated as a function of the conditions studied. Two commercial organic PCMs were tested A44 and A46. Results indicate that A44 is more efficient during the charging period, taking into account the two energy sources, solar and heat pump. During the discharging process, it exhibits higher storage capacity than A46. Concluding, the developed methodology can be applied to study different PCMs and building applications.


2019 ◽  
Vol 1 (4) ◽  
Author(s):  
Alejandro Calderón ◽  
Camila Barreneche ◽  
Anabel Palacios ◽  
Mercè Segarra ◽  
Cristina Prieto ◽  
...  

2016 ◽  
Author(s):  
Qasim A. Ranjha ◽  
Nasser Vahedi ◽  
Alparslan Oztekin

Thermal energy storage by reversible gas-solid reaction has been selected as a thermochemical energy storage system. Simulations are conducted to investigate the dehydration of Ca(OH)2 and the hydration of CaO for thermal energy storage and retrieval, respectively. The rectangular packed bed is heated indirectly by air used as a heat transfer fluid (HTF) while the steam is transferred through the upper side of the bed. Transient mass transport and heat transfer equations coupled with chemical kinetics equations for a two dimensional geometry have been solved using finite element method. Numerical results have been validated by comparing against results of previous measurements and simulations. The effect of geometrical and operational parameters including the material properties on overall storage and retrieval process has been investigated. The co-current and counter-current flow arrangements for steam and heat transfer fluid have been considered.


Author(s):  
Russell Muren ◽  
Diego A. Arias ◽  
Brian Luptowski

Sizing and cost models were developed for thermal energy storage (TES) systems utilizing cascaded phase change materials (PCM) as the storage media in a variety of configurations. The sizing model is based on an energy balance around a characteristic fundamental element of the system, consisting of a steel pipe embedded in a matrix of phase change material. Due to the transient behavior PCM system, the sizing model requires time and space integrations. The model accounts for decreases in thermal performance caused by precipitate formation on the surface of the pipe and predicts the resulting transient power output. The model calculates the required tank and pipe sizes, the amounts of heat transfer fluid and PCM, as well as the land area for the configuration. Using a cost metric approach, the cost of each system component is estimated. Furthermore, the effect of several technological pitfalls, including: pinch point heat transfer, precipitate buildup, and transient energy output have been investigated. Prices are shown to depend heavily on system configuration. Specifically, prices are shown to be most dependent on precipitate formation during discharge and consequently the size of the necessary heat transfer area of heat exchangers. The cost of different configurations vary from $40/kWh to $100/kWh.


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