Experimental Study of Static Friction in a Spherical Elastic-Plastic Contact

2008 ◽  
Author(s):  
Andrey Ovcharenko ◽  
Gregory Halperin ◽  
Izhak Etsion
Keyword(s):  
Friction Force ◽  
Normal Load ◽  
Static Friction ◽  
Tangential Displacement ◽  
Accurate Identification ◽  
Elastic Plastic ◽  
Static Friction Coefficient ◽  
Wide Range ◽  
Material Good ◽  
Contact Diameter

The elastic-plastic contact between a deformable sphere and a rigid flat during pre-sliding is studied experimentally. Measurements of friction force and contact area are done in real time along with an accurate identification of the instant of sliding inception. The static friction force and relative tangential displacement are investigated over a wide range of normal preloads for several sphere materials and diameters. It is found that at low normal loads the static friction coefficient depends on the normal load in breach of the classical laws of friction. The pre-sliding displacement is found to be less than 5 percent of the contact diameter, and the interface mean shear stress at sliding inception is found to be slightly below the shear strength of the sphere material. Good correlation is found between the present experimental results and a recent theoretical model in the elastic-plastic regime of deformation.

Experimental Study of Adhesive Static Friction in a Spherical Elastic-Plastic Contact

2008 ◽  
Vol 130 (2) ◽  
Author(s):  
A. Ovcharenko ◽  
G. Halperin ◽  
I. Etsion
Keyword(s):  
Friction Force ◽  
Normal Load ◽  
Static Friction ◽  
Tangential Displacement ◽  
Accurate Identification ◽  
Elastic Plastic ◽  
Static Friction Coefficient ◽  
Wide Range ◽  
Material Good ◽  
Contact Diameter

The elastic-plastic contact between a deformable sphere and a rigid flat during presliding is studied experimentally. Measurements of friction force and contact area are done in real time along with an accurate identification of the instant of sliding inception. The static friction force and relative tangential displacement are investigated over a wide range of normal preloads for several sphere materials and diameters. Different behavior of the static friction is observed in the elastic and in the elastic-plastic regimes of sphere deformation. It is found that at low normal loads, the static friction coefficient depends on the normal load in breach of the classical laws of friction. The presliding displacement is found to be less than 5% of the contact diameter, and the interface mean shear stress at sliding inception is found to be slightly below the shear strength of the sphere material. Good correlation is found between the present experimental results and a recent theoretical model in the elastic-plastic regime of deformation.

Pre-Sliding of a Spherical Elastic-Plastic Contact

2008 ◽  
Author(s):  
Andrey Ovcharenko ◽  
Gregory Halperin ◽  
Izhak Etsion
Keyword(s):  
Friction Force ◽  
Normal Load ◽  
Static Friction ◽  
Tangential Displacement ◽  
Accurate Identification ◽  
Elastic Plastic ◽  
Static Friction Coefficient ◽  
Wide Range ◽  
Material Good ◽  
Contact Diameter

The elastic-plastic contact between a deformable sphere and a rigid flat during pre-sliding is studied experimentally. Measurements of friction force and contact area are done in real time along with an accurate identification of the instant of sliding inception. The static friction force and relative tangential displacement are investigated over a wide range of normal preloads for several sphere materials and diameters. It is found that at low normal loads the static friction coefficient depends on the normal load in breach of the classical laws of friction. The pre-sliding displacement is found to be less than 5 percent of the contact diameter, and the interface mean shear stress at sliding inception is found to be slightly below the shear strength of the sphere material. Good correlation is found between the present experimental results and a recent theoretical model in the elastic-plastic regime of deformation.

Contact mechanics of elastic-plastic fractal surfaces and static friction analysis of asperity scale

2020 ◽  
Vol ahead-of-print (ahead-of-print) ◽  
Author(s):  
Wujiu Pan ◽  
Xiaopeng Li ◽  
Xue Wang
Keyword(s):  
Plastic Deformation ◽  
Fractal Dimension ◽  
Friction Coefficient ◽  
Contact Mechanics ◽  
Normal Load ◽  
Boundary Value ◽  
Static Friction ◽  
Content Type ◽  
Elastic Plastic ◽  
Static Friction Coefficient

Purpose The purpose of this paper is to provide a static friction coefficient prediction model of rough contact surfaces based on the contact mechanics analysis of elastic-plastic fractal surfaces. Design/methodology/approach In this paper, the continuous deformation stage of the multi-scale asperity is considered, i.e. asperities on joint surfaces go through three deformation stages in succession, the elastic deformation, the elastic-plastic deformation (the first elastic-plastic region and the second elastic-plastic region) and the plastic deformation, rather than the direct transition from the elastic deformation to the plastic deformation. In addition, the contact between rough metal surfaces should be the contact of three-dimensional topography, which corresponds to the fractal dimension D (2 < D < 3), not two-dimensional curves. So, in consideration of the elastic-plastic deformation mechanism of asperities and the three-dimensional topography, the contact mechanics of the elastic-plastic fractal surface is analyzed, and the static friction coefficient nonlinear prediction model of the surface is further established. Findings There is a boundary value between the normal load and the fractal dimension. In the range smaller than the boundary value, the normal load decreases with fractal dimension; in the range larger than the boundary value, the normal load increases with fractal dimension. Considering the elastic-plastic deformation of the asperity on the contact surface, the total normal contact load is larger than that of ignoring the elastic-plastic deformation of the asperity. There is a proper fractal dimension, which can make the static friction of the contact surface maximum; there is a negative correlation between the static friction coefficient and the fractal scale coefficient. Originality/value In the mechanical structure, the research and prediction of the static friction coefficient characteristics of the interface will lay a foundation for the understanding of the mechanism of friction and wear and the interaction relationship between contact surfaces from the micro asperity-scale level, which has an important engineering application value.

A Model for Contact and Static Friction of Nominally Flat Rough Surfaces Under Full Stick Contact Condition

2008 ◽  
Vol 130 (3) ◽  
Author(s):  
D. Cohen ◽  
Y. Kligerman ◽  
I. Etsion
Keyword(s):  
Surface Roughness ◽  
Friction Coefficient ◽  
Friction Force ◽  
Contact Area ◽  
Rough Surfaces ◽  
Normal Load ◽  
Static Friction ◽  
Contact Condition ◽  
Maximum Friction ◽  
Static Friction Coefficient

A model for elastic-plastic nominally flat contacting rough surfaces under combined normal and tangential loading with full stick contact condition is presented. The model incorporates an accurate finite element analysis for contact and sliding inception of a single elastic-plastic asperity in a statistical representation of surface roughness. It includes the effect of junction growth and treats the sliding inception as a failure mechanism, which is characterized by loss of tangential stiffness. A comparison between the present model and a previously published friction model shows that the latter severely underestimates the maximum friction force by up to three orders of magnitude. Strong effects of the normal load, nominal contact area, mechanical properties, and surface roughness on the static friction coefficient are found, in breach of the classical laws of friction. Empirical equations for the maximum friction force, static friction coefficient, real contact area due to the normal load alone and at sliding inception as functions of the normal load, material properties, and surface roughness are presented and compared with some limited available experimental results.

Static Friction Experiments and Verification of an Improved Elastic-Plastic Model Including Roughness Effects

2007 ◽  
Vol 129 (4) ◽  
pp. 754-760 ◽  
Author(s):  
Chul-Hee Lee ◽  
Andreas A. Polycarpou
Keyword(s):  
Surface Roughness ◽  
Friction Coefficient ◽  
Wear Debris ◽  
Normal Load ◽  
Static Friction ◽  
Displacement Rate ◽  
Experimental Measurements ◽  
Roughness Effects ◽  
Elastic Plastic ◽  
Static Friction Coefficient

An experimental study was conducted to measure the static friction coefficient under constant normal load and different interface conditions. These include surface roughness, dwell time, displacement rate, as well as the presence of traces of lubricant and wear debris at the interface. The static friction apparatus includes accurate measurement of friction, normal and lateral forces at the interface (using a high dynamic bandwidth piezoelectric force transducer), as well as precise motion control and measurement of the sliding mass. The experimental results show that dry surfaces are more dependent on the displacement rate prior to sliding inception compared to boundary lubricated surfaces in terms of static friction coefficient. Also, the presence of wear debris, boundary lubrication, and rougher surfaces decrease the static friction coefficient significantly compared to dry smooth surfaces. The experimental measurements under dry unlubricated conditions were subsequently compared to an improved elastic-plastic static friction model, and it was found that the model captures the experimental measurements of dry surfaces well in terms of the surface roughness.

Experimental Investigation of the Elastic–Plastic Contact Area and Static Friction of a Sphere on Flat

2005 ◽  
Vol 127 (1) ◽  
pp. 47-50 ◽  
Author(s):  
I. Etsion ◽  
O. Levinson ◽  
G. Halperin ◽  
M. Varenberg
Keyword(s):  
Experimental Investigation ◽  
Contact Area ◽  
Normal Load ◽  
Static Friction ◽  
Quantitative Agreement ◽  
Poor Agreement ◽  
Dramatic Decrease ◽  
Normal Loading ◽  
Elastic Plastic ◽  
Static Friction Coefficient

An experimental investigation is presented to evaluate recently published models for the contact and sliding inception of a deformable sphere loaded against a smooth rigid flat. The effects of the normal load on the contact area, junction growth, and the static friction force in the elastic–plastic contact regime are presented. Very good correlation is found between the predicted and measured contact area. A dramatic decrease of the static friction coefficient with increasing normal loading is observed, similar to the trend predicted by the model. The quantitative agreement is, however, less satisfying. Some possible reasons for the poor agreement are pointed out.

An Experimental Investigation of Elastic Plastic Contact and Friction of a Sphere on Flat

2003 ◽  
Author(s):  
Ofer Levinson ◽  
Izhak Etsion ◽  
Grigori Halperin
Keyword(s):  
Experimental Investigation ◽  
Contact Area ◽  
Normal Load ◽  
Static Friction ◽  
Quantitative Agreement ◽  
Poor Agreement ◽  
Dramatic Decrease ◽  
Normal Loading ◽  
Elastic Plastic ◽  
Static Friction Coefficient

An experimental investigation is presented to evaluate recently published models for the contact and sliding inception of a deformable sphere loaded against a smooth rigid flat. The effects of the normal load on the contact area, junction growth, and the static friction force in the elastic-plastic contact regime are presented. Very good correlation is found between the predicted and measured contact area. A dramatic decrease of the static friction coefficient with increasing normal loading is observed, similar to the trend predicted by the model. The quantitative agreement is, however, less satisfying. Some possible reasons for the poor agreement are pointed out.

Junction Growth and Energy Dissipation at the Very Early Stage of Elastic-Plastic Spherical Contact Fretting

2009 ◽  
Vol 131 (3) ◽  
Author(s):  
A. Ovcharenko ◽  
I. Etsion
Keyword(s):  
Energy Dissipation ◽  
Friction Force ◽  
Contact Area ◽  
Early Stage ◽  
Static Friction ◽  
Relative Displacement ◽  
Elastic Plastic ◽  
Perfectly Plastic ◽  
Direct Measurements ◽  
Elastic Perfectly Plastic

The contact area, friction force, and relative displacement evolution at the very early stage of fretting are investigated experimentally. Copper and steel spheres of various diameters are loaded against a hard sapphire flat by a range of normal loads deep into the elastic-plastic regime of deformation. A reciprocating tangential loading is then applied with a maximum loading below the static friction to avoid gross slip. Real-time and in situ direct measurements of the contact area, along with accurate measurements of the friction force and relative displacement, reveal substantial junction growth and energy dissipation mainly in the first loading cycle. The so-called “slip amplitude” is found to be attributed to residual tangential plastic deformation rather than to interfacial slip. Elastic shake-down is observed for the 2.5% hardening steel spheres while plastic shake-down is observed in the case of the elastic perfectly-plastic copper spheres.

Theoretical Model of Plastic Hysteresis in Spherical Contact Under Combined Normal and Tangential Loading

2008 ◽  
Author(s):  
Yuri Kligerman ◽  
Izhak Etsion
Keyword(s):  
Theoretical Model ◽  
Stress State ◽  
Friction Force ◽  
Contact Area ◽  
Contact Condition ◽  
Experimental Results ◽  
Tangential Displacement ◽  
Elastic Plastic ◽  
Plastic Sphere ◽  
Good Agreement

The behavior of an elastic-plastic contact between a deformable sphere and a rigid flat under combined constant normal and reciprocating tangential loading is investigated in the present work. The theoretical model is based on the assumptions of full stick contact condition and two kinds of the sphere material hardening. Hysteretic change of friction force versus tangential displacement during reciprocating tangential loading is investigated along with the study of the change of the contact area and stress state in the elastic-plastic sphere. Good agreement between theoretical and experimental results is obtained.

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