Design Optimisation Strategies for a Hydraulic Hybrid Wheel Loader

2018 ◽  
Author(s):  
Karl Uebel ◽  
Henrique Raduenz ◽  
Petter Krus ◽  
Victor Juliano de Negri
Keyword(s):  
Energy Management ◽  
Design Parameters ◽  
Linear Component ◽  
Concept Design ◽  
Energy Management Strategy ◽  
Design Optimisation ◽  
Hydraulic Hybrid ◽  
Deterministic Dynamic ◽  
Control Optimisation ◽  
And Control

This paper deals with design optimisation of hydraulic hybrid drivelines during early concept design phases. To set the design parameters of a hybrid driveline such as gear ratios, pump/motor displacements and size of energy storage, the energy management of the hybrid machine needs to be considered as well. This is problematic since a nested design and control optimisation normally requires substantial computer power and is time-consuming. Few previous studies have treated combined design and control optimisation of hydraulic hybrid vehicles using detailed, non-linear component driveline models. Furthermore, previously proposed design optimisation methods for on-road vehicles are not suitable for heavy off-road machines operating in short repetitive cycles with high transient power output. The paper demonstrates and compares different optimisation approaches for design and control optimisation combining deterministic dynamic programming and non-gradient based numerical optimisation. The results show that a simple rule-based energy management strategy can be sufficient to find the optimal hardware design even though non-optimal control laws are used.

scholarly journals Application of the Fuel-Optimal Energy Management in Design Study of a Parallel Hybrid Electric Vehicle

2014 ◽  
Vol 2014 ◽  
pp. 1-12 ◽  
Author(s):  
Afshin Pedram Pourhashemi ◽  
S. M. Mehdi Ansarey Movahed ◽  
Masoud Shariat Panahi
Keyword(s):  
Optimal Design ◽  
Energy Management ◽  
Management Strategy ◽  
Hybrid Electric Vehicle ◽  
Performance Metrics ◽  
Design Parameters ◽  
Programming Approach ◽  
Energy Management Strategy ◽  
Dynamic Programming Approach ◽  
Dynamic Measures

In spite of occasional criticism they have attracted, hybrid vehicles (HVs) have been warmly welcomed by industry and academia alike. The key advantages of an HV, including fuel economy and environment friendliness, however, depend greatly on its energy management strategy and the way its design parameters are “tuned.” The optimal design and sizing of the HV remain a challenge for the engineering community, due to the variety of criteria and especially dynamic measures related to nature of its working conditions. This paper proposes an optimal design scheme that begins with presenting an energy management strategy based on minimum fuel consumption in finite driving cycle horizon. The strategy utilizes a dynamic programming approach and is consistent with charge sustenance. The sensitivity of the vehicle’s performance metrics to multiple design parameters is then studied using a design of experiments (DOE) methodology. The proposed scheme provides the designer with a reliable tool for investigating various design scenarios and achieving the optimal one.

Investigation on the Energy Management Strategy for Hydraulic Hybrid Wheel Loaders

2013 ◽  
Author(s):  
Feng Wang ◽  
Mohd Azrin Mohd Zulkefli ◽  
Zongxuan Sun ◽  
Kim A. Stelson
Keyword(s):  
Energy Management ◽  
Hydraulic System ◽  
Management Strategy ◽  
Energy Management Strategy ◽  
Road Vehicles ◽  
Engine Operation ◽  
Wheel Loader ◽  
Hydraulic Hybrid ◽  
Power Split ◽  
Wheel Loaders

Energy management strategies for a hydraulic hybrid wheel loader are studied in this paper. The architecture of the hydraulic hybrid wheel loader is first presented and the differences of the powertrain and the energy management system between on-road vehicles and wheel loaders are identified. Unlike the on-road vehicles where the engine only powers the drivetrain, the engine in a wheel loader powers both the drivetrain and the working hydraulic system. In a non-hybrid wheel loader, the two sub-systems interfere with each other since they share the same engine shaft. By using a power split drivetrain, it not only allows for optimal engine operation and regenerative braking, but also eliminates interferences between driving and working functions, which improve the productivity, fuel efficiency and operability of the wheel loader. An energy management strategy (EMS) based on dynamic programming (DP) is designed to optimize the operation of both the power split drivetrain and the working hydraulic system. A short loading cycle is selected as the duty cycle. The EMS based on DP is compared with a rule-based strategy through simulation.

scholarly journals Real-time Energy Management Strategy for Oil-Electric-Liquid Hybrid System based on Lowest Instantaneous Energy Consumption Cost

Energies ◽  
2020 ◽  
Vol 13 (4) ◽  
pp. 784 ◽  
Author(s):  
Yang Yang ◽  
Zhen Zhong ◽  
Fei Wang ◽  
Chunyun Fu ◽  
Junzhang Liao
Keyword(s):  
Global Optimization ◽  
Real Time ◽  
Energy Management ◽  
Management Strategy ◽  
Threshold Energy ◽  
Energy Management Strategy ◽  
Hydraulic Hybrid ◽  
Consumption Cost ◽  
Saving Effect ◽  
Instantaneous Energy

For the oil–electric–hydraulic hybrid power system, a logic threshold energy management strategy based on the optimal working curve is proposed, and the optimal working curve in each mode is determined. A genetic algorithm is used to determine the optimal parameters. For driving conditions, a real-time energy management strategy based on the lowest instantaneous energy cost is proposed. For braking conditions and subject to the European Commission for Europe (ECE) regulations, a braking force distribution strategy based on hydraulic pumps/motors and supplemented by motors is proposed. A global optimization energy management strategy is used to evaluate the strategy. Simulation results show that the strategy can achieve the expected control target and save about 32.14% compared with the fuel consumption cost of the original model 100 km 8 L. Under the New European Driving Cycle (NEDC) working conditions, the energy-saving effect of this strategy is close to that of the global optimization energy management strategy and has obvious cost advantages. The system design and control strategy are validated.

Power Optimization of Series Hydraulic Hybrid Powertrain for Compact Wheel Loader

2019 ◽  
Author(s):  
Qunya Wen ◽  
Feng Wang ◽  
Bing Xu ◽  
Zongxuan Sun
Keyword(s):  
Energy Management ◽  
Fuel Economy ◽  
Management Strategy ◽  
Power Optimization ◽  
Parameter Study ◽  
Energy Management Strategy ◽  
Hybrid Powertrain ◽  
Wheel Loader ◽  
Hydraulic Hybrid ◽  
Equivalent Consumption Minimization Strategy

Abstract As an effective approach to improving the fuel economy of heavy duty vehicles, hydraulic hybrid has shown great potentials in off-road applications. Although the fuel economy improvement is achieved through different hybrid architectures (parallel, series and power split), the energy management strategy is still the key to hydraulic hybrid powertrain. Different optimization methods provide powerful tools for energy management strategy of hybrid powertrain. In this paper a power optimization method based on equivalent consumption minimization strategy has been proposed for a series hydraulic hybrid wheel loader. To show the fuel saving potential of the proposed strategy, the fuel consumption of the hydraulic hybrid wheel loader with equivalent consumption minimization strategy was investigated and compared with the system with a rule-based strategy. The parameter study of the equivalent consumption minimization strategy has also been conducted.

Aspects of Parameter Sensitivity for Series Hydraulic Hybrid Light-Weight Duty Vehicle Design

2016 ◽  
Author(s):  
Katharina Baer ◽  
Liselott Ericson ◽  
Petter Krus
Keyword(s):  
Design Parameters ◽  
Drive Cycle ◽  
Hydraulic Hybrid ◽  
Component Sizing ◽  
Alternative Approach ◽  
Simulation Based ◽  
Simulation Based Optimization ◽  
Hydraulic Hybrid Vehicle ◽  
Definition Of ◽  
And Control

Hybridization of a vehicle’s drivetrain can in principle help to improve its energy efficiency by allowing for recuperation of kinetic energy and modulating the engine’s load. How well this can be realized depends on appropriate sizing and control of the additional components. The system is typically designed sequentially, with the hardware setup preceding the development and tuning of advanced controller architectures. Taking an alternative approach, component sizing and controller tuning can be addressed simultaneously through simulation-based optimization. The results of such optimizations, especially with standard algorithms with continuous design variable ranges, can however be difficult to realize, considering for example limitations in available components. Furthermore, drive-cycle based optimizations are prone to cycle-beating. This paper examines the results of such simulation-based optimization for a series hydraulic hybrid vehicle in terms of sensitivity to variations in design parameters, system parameters and drive cycle variations. Additional relevant aspects concerning the definition of the optimization problem are pointed out.

scholarly journals Energy management strategy for a power-split hydraulic hybrid vehicle based on Lagrange multiplier and its modifications

2018 ◽  
Vol 233 (5) ◽  
pp. 511-523 ◽  
Author(s):  
Zhekang Du ◽  
Kai Loon Cheong ◽  
Perry Y Li
Keyword(s):  
Energy Management ◽  
Lagrange Multiplier ◽  
Fuel Economy ◽  
Control Strategy ◽  
Management Strategy ◽  
Storage Capacity ◽  
State Of Charge ◽  
Energy Management Strategy ◽  
Hydraulic Hybrid ◽  
Hydraulic Hybrid Vehicle

Lagrange multiplier approach is a computationally efficient method for computing optimal energy management strategy for a hydraulic hybrid vehicle under the assumption that the accumulator dynamics can be ignored and only the net use of storage energy is considered. Although it provides a close estimate to the fuel economy compared to that obtained using dynamic programming, the resulting control strategy does not respect the physical limits of the storage capacity of the hydraulic accumulator. Thus, the synthesized control strategy is not feasible for actual driving. This article investigates the basic Lagrange multiplier approach for real-time control and proposes modifications so that the storage capacity is respected. It is shown that the Lagrange multiplier can be interpreted as an equivalent loss factor which turns out to be the marginal loss associated with the discharge of stored energy. The two proposed modifications are as follows: (1) a moving horizon approach and (2) making the Lagrange multiplier a function of the current state of charge. Both methods are successful in maintaining the accumulator state of charge within limits with modest effect on fuel economy (3%–5% lower).

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