Comparison of Trip-Strip/Impingement/Dimple Cooling Concepts at High Reynolds Numbers

2003 ◽  
Author(s):  
Yong W. Kim ◽  
Leonel Arellano ◽  
Mark Vardakas ◽  
Hee-Koo Moon ◽  
Kenneth O. Smith
Keyword(s):  
Heat Transfer ◽  
Film Cooling ◽  
Engine Performance ◽  
Jet Impingement ◽  
Local Heat Transfer ◽  
Reynolds Numbers ◽  
Local Heat ◽  
Transfer Coefficients ◽  
Strip Surface ◽  
Number Range

Modern industrial combustor liners employ various cooling schemes such as, but not limited to, impingement arrays, trip-strips, and film cooling. With an increasing demand for a higher turbine inlet temperatures and lower emissions, there is less air available to cool the combustor liner. To ensure the required liner durability without compromising engine performance more innovative cooling schemes are required. In the present work, three different cooling concepts, i.e., strip-strips, jet array impingement and dimples, operating at unusually high flow conditions were investigated. There is very little data available in the open literature for the aforementioned cooling schemes in the indicated Reynolds Number range (ReDh>60,000). The wall flow friction characteristics as well as the local heat transfer were measured. The heat transfer coefficients were obtained using a transient liquid crystal technique. The test configurations consisted of a 90° trip-strip surface (only one side turbulated), a fixed staggered array with varying impingement hole sizes, and a fixed staggered dimple pattern. For the Reynolds numbers investigated (26,000< ReDh <360,000), the jet-impingement cooling provided the highest average heat transfer enhancement followed by the trip-strip channel, and then by the dimpled channel. In terms of the overall thermal performance, the dimpled channel tends to stand out as the most effective cooling scheme. This is consistent with findings from other investigators at lower Reynolds numbers.

Heat Transfer and Pressure Drop Correlations for Square Channels With 45 Deg Ribs at High Reynolds Numbers

2009 ◽  
Vol 131 (7) ◽  
Author(s):  
Akhilesh P. Rallabandi ◽  
Huitao Yang ◽  
Je-Chin Han
Keyword(s):  
Heat Transfer ◽  
Local Heat Transfer ◽  
Reynolds Numbers ◽  
Local Heat ◽  
Transfer Coefficients ◽  
Turbine Blade Cooling ◽  
Square Channel ◽  
Heat Transfer Coefficients ◽  
High Reynolds ◽  
Cooling Passage

Systematic experiments are conducted to measure heat transfer enhancement and pressure loss characteristics on a square channel (simulating a gas turbine blade cooling passage) with two opposite surfaces roughened by 45 deg parallel ribs. Copper plates fitted with a silicone heater and instrumented with thermocouples are used to measure regionally averaged local heat transfer coefficients. Reynolds numbers studied in the channel range from 30,000 to 400,000. The rib height (e) to hydraulic diameter (D) ratio ranges from 0.1 to 0.18. The rib spacing (p) to height ratio (p/e) ranges from 5 to 10. Results show higher heat transfer coefficients at smaller values of p/e and larger values of e/D, though at the cost of higher friction losses. Results also indicate that the thermal performance of the ribbed channel falls with increasing Reynolds numbers. Correlations predicting Nusselt number (Nu) and friction factor (f¯) as a function of p/e, e/D, and Re are developed. Also developed are correlations for R and G (friction and heat transfer roughness functions, respectively) as a function of the roughness Reynolds number (e+), p/e, and e/D.

Experimental Investigation of Local Heat Transfer Distribution on Smooth and Roughened Surfaces Under an Array of Angled Impinging Jets

2001 ◽  
Author(s):  
Lamyaa A. El-Gabry ◽  
Deborah A. Kaminski
Keyword(s):  
Heat Transfer ◽  
Reynolds Number ◽  
Cross Flow ◽  
Local Heat Transfer ◽  
Reynolds Numbers ◽  
Local Heat ◽  
Impinging Jets ◽  
Transfer Coefficients ◽  
Heat Transfer Coefficients ◽  
Roughened Surface

Abstract Measurements of the local heat transfer distribution on smooth and roughened surfaces under an array of angled impinging jets are presented. The test rig is designed to simulate impingement with cross-flow in one direction which is a common method for cooling gas turbine components such as the combustion liner. Jet angle is varied between 30, 60, and 90 degrees as measured from the impingement surface, which is either smooth or randomly roughened. Liquid crystal video thermography is used to capture surface temperature data at five different jet Reynolds numbers ranging between 15,000 and 35,000. The effect of jet angle, Reynolds number, gap, and surface roughness on heat transfer efficiency and pressure loss is determined along with the various interactions among these parameters. Peak heat transfer coefficients for the range of Reynolds number from 15,000 to 35,000 are highest for orthogonal jets impinging on roughened surface; peak Nu values for this configuration ranged from 88 to 165 depending on Reynolds number. The ratio of peak to average Nu is lowest for 30-degree jets impinging on roughened surfaces. It is often desirable to minimize this ratio in order to decrease thermal gradients, which could lead to thermal fatigue. High thermal stress can significantly reduce the useful life of engineering components and machinery. Peak heat transfer coefficients decay in the cross-flow direction by close to 24% over a dimensionless length of 20. The decrease of spanwise average Nu in the crossflow direction is lowest for the case of 30-degree jets impinging on a roughened surface where the decrease was less than 3%. The decrease is greatest for 30-degree jet impingement on a smooth surface where the stagnation point Nu decreased by more than 23% for some Reynolds numbers.

Effect of Film Extraction on Impingement Heat Transfer Characteristics of Jet Arrays on Spherical-Dimpled Surfaces

2015 ◽  
Author(s):  
Xing Yang ◽  
Zhao Liu ◽  
Zhenping Feng
Keyword(s):  
Heat Transfer ◽  
Reynolds Number ◽  
Film Cooling ◽  
Coupling Effect ◽  
Jet Impingement ◽  
Local Heat Transfer ◽  
Target Surface ◽  
Local Heat ◽  
Separation Distance ◽  
Plate Spacing

Detailed heat transfer distributions are numerically investigated on a multiple jet impingement target surface with staggered arrays of spherical dimples where coolant can be extracted through film holes for external film cooling. The three dimensional Reynolds-averaged Navier-Stokes analysis with SST k-ω turbulence model is conducted at jet Reynolds number from 15,000 to 35,000. The separation distance between the jet plate and the target surface varies from 3 to 5 jet diameters and two jet-induced crossflow schemes are included to be referred as large and small crossflow at one and two opposite exit openings correspondingly. Flow and heat transfer results for the dimpled target plate with three suction ratios of 2.5%, 5.0% and 12.0% are compared with those on dimpled surfaces without film holes. The results indicate the presence of film holes could alter the local heat transfer distributions, especially near the channel outlets where the crossflow level is the highest. The heat transfer enhancements by applying film holes to the dimpled surfaces is improved to different degrees at various suction ratios, and the enhancements depend on the coupling effect of impingement and channel flow, which is relevant to jet Reynolds number, jet-to-plate spacing and crossflow scheme.

Three-Dimensional Transient Heat Conduction Equation Solution for Accurate Quantification of Heat Transfer Coefficient in Transient Liquid Crystal Experiments

2019 ◽  
Author(s):  
Shoaib Ahmed ◽  
Prashant Singh ◽  
Srinath V. Ekkad
Keyword(s):  
Heat Transfer ◽  
Heat Transfer Coefficient ◽  
Liquid Crystal ◽  
Transfer Coefficient ◽  
Three Dimensional ◽  
Jet Impingement ◽  
Local Heat Transfer ◽  
Local Heat ◽  
Transfer Coefficients ◽  
Conduction Model

Abstract Liquid crystal thermography and infrared thermography techniques are typically employed to measure detailed surface temperatures, where local heat transfer coefficient (HTC) values are calculated by employing suitable conduction models. One such practice, which is very popular and easy to use, is the transient liquid crystal thermography using one-dimensional semi-infinite conduction model. In these experiments, a test surface with low thermal conductivity and low thermal diffusivity (e.g. acrylic) is used where a step-change in coolant air temperature is induced and surface temperature response is recorded. An error minimization routine is then employed to guess heat transfer coefficients of each pixel, where wall temperature evolution is known through an analytical expression. The assumption that heat flow in the solid is essentially in one-dimension, often leads to errors in HTC determination and this error depends on true HTC, wall temperature evolution and HTC gradient. A representative case of array jet impingement under maximum crossflow condition has been considered here. This heat transfer enhancement concept is widely used in gas turbine leading edge and electronics cooling. Jet impingement is a popular cooling technique which results in high convective heat rates and has steep gradients in heat transfer coefficient distribution. In this paper, we have presented a procedure for solution of three-dimensional transient conduction equation using alternating direction implicit method and an error minimization routine to find accurate heat transfer coefficients at relatively lower computational cost. The HTC results obtained using 1D semi-infinite conduction model and 3D conduction model were compared and it was found that the heat transfer coefficient obtained using the 3D model was consistently higher than the conventional 1D model by 3–16%. Significant deviations, as high as 8–20% in local heat transfer at the stagnation points of the jets were observed between h1D and h3D.

Effect of Surface Roughness on Local Heat Transfer and Film Cooling Effectiveness

1995 ◽  
Author(s):  
Douglas N. Barlow ◽  
Yong W. Kim
Keyword(s):  
Heat Transfer ◽  
Film Cooling ◽  
Smooth Surface ◽  
Rough Surfaces ◽  
Local Heat Transfer ◽  
Local Heat ◽  
Transfer Coefficients ◽  
Cooling Effectiveness ◽  
Film Cooling Effectiveness ◽  
Heat Transfer Coefficients

An experimental investigation of film cooling on rough surfaces has been accomplished at a Reynolds number and dimensionless boundary layer momentum thickness found in current high performance first stage turbine vanes. A transient experimental method using thermochromic liquid crystals is employed to determine both local heat transfer coefficients and film cooling effectiveness values on planar rough surfaces. Two surface roughness configurations are investigated with a single row of cooling holes spaced three diameters apart and inclined 30° to the mainstream flow. The mainstream turbulence level at the point of film injection is 8.5% and the density ratio considered is approximately 1.0. The influence of roughness on the centerline film cooling effectiveness, laterally averaged film cooling effectiveness, laterally averaged heat transfer coefficients, as well as area averaged values are presented. It is found that the presence of roughness causes a decrease in the film cooling effectiveness over that of the smooth surface for the range of experimental parameters considered in this study. In addition, significant lateral smoothing in film cooling effectiveness distribution is observed for the rougher surfaces. Measured heat transfer coefficients on rough surfaces show a trend of monotonic increase with blowing ratio. However, such increase is not as great as that for the case of smooth surface.

scholarly journals High-Resolution Measurements of Local Heat Transfer Coefficients From Discrete Hole Film Cooling

1999 ◽  
Vol 123 (4) ◽  
pp. 749-757 ◽  
Author(s):  
S. Baldauf ◽  
A. Schulz ◽  
S. Wittig
Keyword(s):  
Heat Transfer ◽  
High Resolution ◽  
Film Cooling ◽  
Density Ratio ◽  
Local Heat Transfer ◽  
Local Heat ◽  
Transfer Coefficients ◽  
Heat Transfer Coefficients ◽  
Wide Range ◽  
Surface Patterns

Local heat transfer coefficients on a flat plate surface downstream a row of cylindrical ejection holes were investigated. The parameters blowing angle, hole pitch, blowing rate, and density ratio were varied over a wide range, emphasizing engine relevant conditions. A high-resolution IR-thermography technique was used for measuring surface temperature fields. Local heat transfer coefficients were obtained from a Finite Element analysis. IR-determined surface temperatures and backside temperatures of the cooled test plate measured with thermocouples were applied as boundary conditions in this heat flux computation. The superposition approach was employed to obtain the heat transfer coefficient hf based on the difference between actual wall temperatures and adiabatic wall temperatures in the presence of film cooling. The hf data are given for an engine relevant density ratio of 1.8. Therefore, heat transfer results with different wall temperature conditions and adiabatic film cooling effectiveness results for identical flow situations (i.e., constant density ratios) were combined. Characteristic surface patterns of the locally resolved heat transfer coefficients hf are recognized and quantified as the different ejection parameters are changed. The detailed results are used to discuss the specific local heat transfer behavior in the presence of film cooling. They also provide a base of surface data essential for the validation of the heat transfer capabilities of CFD codes in discrete hole film cooling.

Novel Jet Impingement Cooling Geometry for Combustor Liner Backside Cooling

2009 ◽  
Vol 1 (2) ◽  
Author(s):  
E. I. Esposito ◽  
S. V. Ekkad ◽  
Yong Kim ◽  
Partha Dutta
Keyword(s):  
Heat Transfer ◽  
Velocity Profile ◽  
Jet Impingement ◽  
Local Heat Transfer ◽  
Reynolds Numbers ◽  
Impinging Jets ◽  
Transfer Coefficients ◽  
Jet Velocity ◽  
Corrugated Wall ◽  
Combustor Liner

Impinging jets are commonly used to enhance heat transfer in modern gas turbine engines. Impinging jets used in turbine blade cooling typically operate at lower Reynolds numbers in the range of 10,000–20,000. In combustor liner cooling, the Reynolds numbers of the jets can be as high as 60,000. The present study is aimed at experimentally testing two different styles of jet impingement geometries to be used in backside combustor cooling. The higher jet Reynolds numbers lead to increased overall heat transfer characteristics, but also an increase in crossflow caused by spent air. The crossflow air has the effect of rapidly degrading the downstream jets at high jet Reynolds numbers. In an effort to increase the efficiency of the coolant air, configurations designed to reduce the harmful effects of crossflow are studied. Two main designs, a corrugated wall and extended port, are tested. Local heat transfer coefficients are obtained for each test section through a transient liquid crystal technique. Results show that both geometries reduce the crossflow induced degradation on downstream jets, but different geometries perform better at different Reynolds numbers. The extended port and corrugated wall configurations show similar benefits at the high Reynolds numbers, but at low Reynolds numbers, the extended port design increases the overall level of heat transfer. This is attributed to the developed jet velocity profile at the tube exit. The best possible explanation is that the benefit of the developed jet velocity profile diminishes as jet velocities rise and the air has lesser time to develop prior to exiting.

An Experimental Study of Local and Mean Heat Transfer in a Triangular-Sectioned Duct Rotating in the Orthogonal Mode

1984 ◽  
Vol 106 (3) ◽  
pp. 661-667 ◽  
Author(s):  
R. J. Clifford ◽  
W. D. Morris ◽  
S. P. Harasgama
Keyword(s):  
Heat Transfer ◽  
Local Heat Transfer ◽  
Reynolds Numbers ◽  
Local Heat ◽  
Turbine Rotor ◽  
Turbulent Pipe Flow ◽  
Rotor Blades ◽  
Noticeable Effect ◽  
Number Range ◽  
Selection Of

This paper presents a selection of experimental results that examines the influence of orthogonal-mode rotation on local and mean heat transfer in a triangular-sectioned duct with potential application to cooled turbine rotor blades. It is shown that Coriolis acceleration can have a beneficial influence on mean heat transfer relative to the nonrotating case at the lower range of turbulent pipe flow Reynolds numbers studied. Also, rotational buoyancy has been shown to have a noticeable effect over this same Reynolds number range in that progressively increasing buoyancy brings about an attendant reduction in heat transfer. As the Reynolds numbers are increased, say, beyond 30,000, buoyancy effects were found to have little influence on mean heat transfer over the speed range covered. Local axial variations in heat transfer along the duct were also measured, and severe reductions in local heat transfer were detected under certain operating circumstances.

Film-Cooling Characteristics of Pressure-Side Discharge Slots in an Accelerating Mainstream Flow

2005 ◽  
Author(s):  
Yong W. Kim ◽  
Chad Coon ◽  
Hee-Koo Moon
Keyword(s):  
Heat Transfer ◽  
Film Cooling ◽  
Local Heat Transfer ◽  
Local Heat ◽  
Transfer Coefficients ◽  
Cooling Effectiveness ◽  
Film Cooling Effectiveness ◽  
Heat Transfer Coefficients ◽  
Blowing Ratio ◽  
Mainstream Flow

Pressure-side discharge is commonly employed in turbine blades and nozzle guide vanes to keep the trailing edge metal temperatures within an allowable limit while minimizing aerodynamic penalties. Despite its widespread use, film-cooling data of the discharge slot are scarce in open literature. The objectives of the present experimental study were to measure detailed local heat transfer and film-cooling effectiveness from a 10x scale trailing-edge model of an industrial gas turbine airfoil in a low speed wind tunnel. To simulate the mainstream flow acceleration in vane and blade row passages, a linear velocity gradient was imposed using an adjustable top wall. The present work employed the composite slab quasi-steady liquid crystal method that allows measurements of local heat transfer coefficients and film-cooling effectiveness from two related tests. With this technique, the heat transfer measurement can be performed in a cold wind tunnel. The coolant-to-mainstream blowing ratio was varied between 0.25 and 1.0. The slot hydraulic diameter based Reynolds number ranged from 4,760 to 19,550. The coolant-to-mainstream density ratio was fixed at 0.95. Slot discharge coefficients were also measured with mainstream acceleration. Both local heat transfer coefficients and film-cooling effectiveness displayed a strong dependency on blowing ratio and mainstream acceleration. However, the discharge coefficients showed little dependency on the mainstream acceleration.

Comparison of Wing-Type Vortex Generators for Heat Transfer Enhancement in Channel Flows

1994 ◽  
Vol 116 (4) ◽  
pp. 880-885 ◽  
Author(s):  
St. Tiggelbeck ◽  
N. K. Mitra ◽  
M. Fiebig
Keyword(s):  
Heat Transfer ◽  
Heat Transfer Enhancement ◽  
Delta Wing ◽  
Local Heat Transfer ◽  
Local Heat ◽  
Vortex Generators ◽  
Transfer Enhancement ◽  
Transfer Coefficients ◽  
Number Range ◽  
Longitudinal Vortices

Longitudinal vortices can be generated in a channel flow by punching or mounting small triangular or rectangular pieces on the channel wall. Depending on their forms, these vortex generators (VG) are called delta wing, rectangular wing, pair of delta winglets, and pair of rectangular winglets. The heat transfer enhancement and the flow losses incurred by these four basic forms of VGs have been measured and compared in the Reynolds number range of 2000 to 9000 and for angles of attack between 30 and 90 deg. Local heat transfer coefficients on the wall have been measured by liquid crystal thermography. Results show that winglets perform better than wings and a pair of delta winglets can enhance heat transfer by 46 percent at Re=2000 to 120 percent at Re=8000 over the heat transfer on a plate.

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