Experimental Measurements and Modeling of the Effects of Large-Scale Freestream Turbulence on Heat Transfer

Author(s):  
A. C. Nix ◽  
T. E. Diller ◽  
W. F. Ng

The influence of freestream turbulence representative of the flow downstream of a modern gas turbine combustor and first stage vane on turbine blade heat transfer has been measured and analytically modeled in a linear, transonic turbine cascade. High intensity, large length-scale freestream turbulence was generated using a passive turbulence-generating grid to simulate the turbulence generated in modern combustors after passing through the first stage vane row. The grid produced freestream turbulence with intensity of approximately 10–12% and an integral length scale of 2 cm (Λx/c = 0.15) near the entrance of the cascade passages. Mean heat transfer results with high turbulence showed an increase in heat transfer coefficient over the baseline low turbulence case of approximately 8% on the suction surface of the blade, with increases on the pressure surface of approximately 17%. Time-resolved surface heat transfer and passage velocity measurements demonstrate strong coherence in velocity and heat flux at a frequency correlating with the most energetic eddies in the turbulence flow field (the integral length-scale). An analytical model was developed to predict increases in surface heat transfer due to freestream turbulence based on local measurements of turbulent velocity fluctuations and length-scale. The model was shown to predict measured increases in heat flux on both blade surfaces in the current data. The model also successfully predicted the increases in heat transfer measured in other work in the literature, encompassing different geometries (flat plate, cylinder, turbine vane and turbine blade) and boundary layer conditions.

2006 ◽  
Vol 129 (3) ◽  
pp. 542-550 ◽  
Author(s):  
A. C. Nix ◽  
T. E. Diller ◽  
W. F. Ng

The influence of freestream turbulence representative of the flow downstream of a modern gas turbine combustor and first stage vane on turbine blade heat transfer has been measured and analytically modeled in a linear, transonic turbine cascade. High-intensity, large length-scale freestream turbulence was generated using a passive turbulence-generating grid to simulate the turbulence generated in modern combustors after passing through the first stage vane row. The grid produced freestream turbulence with intensity of approximately 10–12% and an integral length scale of 2cm(Λx∕c=0.15) near the entrance of the cascade passages. Mean heat transfer results with high turbulence showed an increase in heat transfer coefficient over the baseline low turbulence case of approximately 8% on the suction surface of the blade, with increases on the pressure surface of approximately 17%. Time-resolved surface heat transfer and passage velocity measurements demonstrate strong coherence in velocity and heat flux at a frequency correlating with the most energetic eddies in the turbulence flow field (the integral length scale). An analytical model was developed to predict increases in surface heat transfer due to freestream turbulence based on local measurements of turbulent velocity fluctuations and length scale. The model was shown to predict measured increases in heat flux on both blade surfaces in the current data. The model also successfully predicted the increases in heat transfer measured in other work in the literature, encompassing different geometries (flat plate, cylinder, turbine vane, and turbine blade) and boundary layer conditions.


2010 ◽  
Vol 133 (1) ◽  
Author(s):  
J. S. Carullo ◽  
S. Nasir ◽  
R. D. Cress ◽  
W. F. Ng ◽  
K. A. Thole ◽  
...  

This paper experimentally investigates the effect of high freestream turbulence intensity, turbulence length scale, and exit Reynolds number on the surface heat transfer distribution of a turbine blade at realistic engine Mach numbers. Passive turbulence grids were used to generate freestream turbulence levels of 2%, 12%, and 14% at the cascade inlet. The turbulence grids produced length scales normalized by the blade pitches of 0.02, 0.26, and 0.41, respectively. Surface heat transfer measurements were made at the midspan of the blade using thin film gauges. Experiments were performed at the exit Mach numbers of 0.55, 0.78, and 1.03, which represent flow conditions below, near, and above nominal conditions. The exit Mach numbers tested correspond to exit Reynolds numbers of 6×105, 8×105, and 11×105, based on true chord. The experimental results showed that the high freestream turbulence augmented the heat transfer on both the pressure and suction sides of the blade as compared with the low freestream turbulence case. At nominal conditions, exit Mach 0.78, average heat transfer augmentations of 23% and 35% were observed on the pressure side and suction side of the blade, respectively.


Author(s):  
J. S. Carullo ◽  
S. Nasir ◽  
R. D. Cress ◽  
W. F. Ng ◽  
K. A. Thole ◽  
...  

This paper experimentally investigates the effect of high freestream turbulence intensity, turbulence length scale, and exit Reynolds number on the surface heat transfer distribution of a turbine blade at realistic engine Mach numbers. Passive turbulence grids were used to generate freestream turbulence levels of 2%, 12%, and 14% at the cascade inlet. The turbulence grids produced length scales normalized by the blade pitch of 0.02, 0.26, and 0.41, respectively. Surface heat transfer measurements were made at the midspan of the blade using thin film gauges. Experiments were performed at exit Mach numbers of 0.55, 0.78 and 1.03 which represent flow conditions below, near, and above nominal conditions. The exit Mach numbers tested correspond to exit Reynolds numbers of 6 × 105, 8 × 105, and 11 × 105, based on true chord. The experimental results showed that the high freestream turbulence augmented the heat transfer on both the pressure and suction sides of the blade as compared to the low freestream turbulence case. At nominal conditions, exit Mach 0.78, average heat transfer augmentations of 23% and 35% were observed on the pressure side and suction side of the blade, respectively.


Author(s):  
A. C. Nix ◽  
T. E. Diller

Detailed time records of velocity and heat flux were measured near the stagnation point of a cylinder in low-speed air flow. The freestream turbulence was controlled using five different grids positioned to match the characteristics from previous heat flux experiments at NASA Glenn using the same wind tunnel. A hot wire was used to measure the cross-flow velocity at a range of positions in front of the stagnation point. This gave the average velocity and fluctuating component including the turbulence intensity and integral length scale. The heat flux was measured with a Heat Flux Microsensor located on the stagnation line underneath the hot-wire probe. This gave the average heat flux and the fluctuating component simultaneous with the velocity signal, including the heat flux turbulence intensity and the coherence with the velocity. The coherence between the signals allowed identification of the crucial positions for measurement of the integral length scale and turbulence intensity for prediction of the time average surface heat flux. The frequencies corresponded to the most energetic frequencies of the turbulence, indicating the importance of the penetration of the turbulent eddies from the freestream through the boundary layer to the surface. The distance from the surface was slightly less than the local value of length scale, indicating the crucial role of the turbulence in augmenting the heat flux. The resulting predictions of the analytical model matched well with the measured heat transfer augmentation.


2009 ◽  
Vol 131 (2) ◽  
Author(s):  
A. C. Nix ◽  
T. E. Diller

Detailed time records of velocity and heat flux were measured near the stagnation point of a cylinder in low-speed airflow. The freestream turbulence was controlled using five different grids positioned to match the characteristics from previous heat flux experiments at NASA Glenn using the same wind tunnel. A hot wire was used to measure the cross-flow velocity at a range of positions in front of the stagnation point. This gave the average velocity and fluctuating component including the turbulence intensity and integral length scale. The heat flux was measured with a heat flux microsensor located on the stagnation line underneath the hot-wire probe. This gave the average heat flux and the fluctuating component simultaneous with the velocity signal, including the heat flux turbulence intensity and the coherence with the velocity. The coherence between the signals allowed identification of the crucial positions for measurement of the integral length scale and turbulence intensity for prediction of the time-averaged surface heat flux. The frequencies corresponded to the most energetic frequencies of the turbulence, indicating the importance of the penetration of the turbulent eddies from the freestream through the boundary layer to the surface. The distance from the surface was slightly less than the local value of length scale, indicating the crucial role of the turbulence in augmenting the heat flux. The resulting predictions of the analytical model matched well with the measured heat transfer augmentation.


Author(s):  
Roger W. Moss ◽  
Roger W. Ainsworth ◽  
Tom Garside

Measurements of turbine blade surface heat transfer in a transient rotor facility are compared with predictions and equivalent cascade data. The rotating measurements involved both forwards and reverse rotation (wake free) experiments. The use of thin-film gauges in the Oxford Rotor Facility provides both time-mean heat transfer levels and the unsteady time history. The time-mean level is not significantly affected by turbulence in the wake; this contrasts with the cascade response to freestream turbulence and simulated wake passing. Heat transfer predictions show the extent to which such phenomena are successfully modelled by a time-steady code. The accurate prediction of transition is seen to be crucial if useful predictions are to be obtained.


Author(s):  
Wolfgang Ganzert ◽  
Leonhard Fottner

As a part of a more complex research program systematic isothermal investigations on the aerodynamics and heat transfer of a large scale turbine cascade with suction side film cooling were carried out. The film cooling through a row of holes at forty percent chord length on the suction side was supplied by a large plenum chamber. Two injection geometries were hitherto tested and evaluated: cylindrical holes with thirty respectively fifty degrees axial inclination angle and no lateral inclination. Typical engine conditions for the Mach and Reynolds number as well as the inlet turbulence level were maintained. The aerodynamic studies are based on steady state pressure measurements. The static profile pressure distribution together with oil-and-dye flow visualisation gives information on the surface flow conditions and boundary layer development especially in the near hole region. The measured data also comprise local and integral total pressure loss coefficients obtained by pressure probe traversing at mid span downstream of the cascade. The heat transfer examination set-up is based on the steady state liquid crystal technique using a compound of a thermochromic sheet combined with an electrical surface heating layer attached on an adiabatic blade corpus. Two dimensional pseudo colour plots are used for the documentation of the local surface heat transfer coefficient distribution and hot spot estimation. Laterally averaged and statistically analysed data of the surface heat transfer is applied in overall heat transfer examinations. All this data is used for a joint aerodynamic flow and surface heat transfer optimisation of a blowing configuration in suction side film cooled turbine cascade. The most important conclusions can be summarised as follows: Aiming at an optimised design of cylindrical film cooling configurations the axial inclination of the holes should be kept low thus diminishing the suction peak value at the cooling position in the profile pressure distribution and decreasing the mainstream deceleration area upstream of the jets. This also leads to reduced total pressure losses. Through the high influence of the blowing on the aerodynamics the flow in the near hole mixing region is highly three-dimensional. This shows significant effects in the two-dimensional surface distribution and the laterally averaged heat transfer coefficient. Oil-and-dye pictures confirm the observations qualitatively.


1984 ◽  
Vol 106 (3) ◽  
pp. 619-627 ◽  
Author(s):  
J. C. Simonich ◽  
R. J. Moffat

An experimental heat transfer study on a concavely curved turbulent boundary layer has been performed. A new, instantaneous heat transfer measurement technique utilizing liquid crystals was used to provide a vivid picture of the local distribution of surface heat transfer coefficient. Large scale wall traces, composed of streak patterns on the surface, were observed to appear and disappear at random, but there was no evidence of a spanwise stationary heat transfer distribution, nor any evidence of large scale structures resembling Taylor-Gortler vortices. The use of a two-dimensional computation scheme to predict heat transfer rates in concave curvature regions seems justifiable.


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