Application of CFD-Based Analysis Technique for Design and Optimization of Gas Turbine Combustors

Author(s):  
I. G. Koutsenko ◽  
S. F. Onegin ◽  
A. M. Sipatov

The design and operational development of gas turbine combustors is a complex process, involving a great volume of design and experimental work. The application of computational fluid dynamics (CFD) methods allows to lower the volume of experimental works on operational development of combustors and to make changes to the design of combustion chambers on early design stages. In this paper the application of commercial CFD package CFX-TASCflow for calculation of flow structure and analysis of nitric oxide formation process in the combustion chamber of the PS-90A gas turbine and its modifications is considered. The results of the analysis show, that the basic determinative criterion of a nitric oxide emission level is the residence time of a combustion products in high-temperature zones. With help of this criterion, an optimization of the PS-90A combustion chamber was performed. A design of an optimized combustion chamber allows to achieve a low level of nitric oxide emissions.

Author(s):  
Pascal Gruhlke ◽  
Fabian Proch ◽  
Andreas M. Kempf ◽  
Enric Illana Mahiques ◽  
Stefan Dederichs ◽  
...  

The major exhaust gas pollutants from heavy duty gas turbine engines are CO and NOx. The difficulty of predicting the concentration of these combustion products originates from their wide range of chemical time scales. In this paper, a combustion model that includes the prediction of the carbon monoxide and nitric oxide emissions is tested. Large eddy simulations (LES) are performed using a compressible code (OpenFOAM). A modified flamelet generated manifolds (FGM) approach is applied with a thickened flame approach (ATF) to resolve the flame on the numerical grid, with a flame sensor to ensure that the flame is only thickened in the flame region. For the prediction of the CO and NOx emissions, pollutant species transport equations and a second, CO based, progress variable are introduced for the flame burnout zone to account for slow chemistry effects. For the validation of the models, the Cambridge burner of Sweeney and Hochgreb [1, 2] is employed, as both carbon monoxide and nitric oxide [3] data is available.


Author(s):  
Carroll D. Porter

A valveless combustor has been developed which has been tested at one to three atmospheres of pressure. It discharged combustion products at practical turbine-inlet temperatures and at a total pressure above that of the inlet. Developmental problems encountered and results are discussed. The smooth combustor cycle, a phased system of combustor tubes and pulsation traps, achieves steady flow at the inlet and outlet of the combustor system to preserve the high efficiency of today’s turbines and compressors. The combustor will soon be tested on a gas-turbine compressor to verify efficiency gain estimates.


Author(s):  
Inge R. Gran ◽  
M. C. Melaaen ◽  
F. Magnussen

The finite-volume approach together with body-fitted curvilinear non-orthogonal coordinates and a non-staggered grid arrangement is used for investigating turbulent reacting flows inside gas turbine combustion chambers. The computational grids are generated by solving elliptic differential equations, permitting an accurate description of the complex geometry of commercial gas turbine combustors. Different combustion models are briefly discussed with a view to their suitability for practical combustor predictions. The k-ε model and the Eddy Dissipation Concept are selected to account for the turbulent combustion in the present study. The governing equations and coordinate transformations needed to derive the discretized equations are reviewed. One isothermal and two combusting flow fields are calculated. The calculations are in reasonable agreement with measurements, but the results should be improved by grid refinement and by using a better turbulence model.


Author(s):  
Yu. G. Kutsenko ◽  
S. F. Onegin

A combustor is a crucial unit of gas turbine engine because it should work reliably at high temperatures; provide a suitable temperature distribution at entry to the turbine and supply a low emission level of harmful substances. An operational development of combustors is a very complex process, involving a great volume of design and experimental work. The application of computational fluid dynamics (CFD) methods allows to decrease the volume of experimental works on operational development of combustors and to make changes to the design of combustors on early stages. This paper describes development and validation of CFD-based analysis methodology, used to predict NOx emission level for different types of gas turbine combustors. This methodology includes comprehensive modeling of physical and chemical processes that take place in gas turbine combustors: turbulent flow of reacting gases, heat transfer, chemical kinetics and formation of nitric oxide. To simulate these processes the following mathematical models were used and validated: • Navier-Stockes equations; k-ε RNG, k-ε RSM, k-ω SST turbulence models; • Flamelet and Flamefront combustion models; • Different chemical kinetics mechanisms, describing methane and aviation kerosene oxidation processes; • Diffusion radiation model and discrete ordinates method to calculate radiation heat fluxes; • Extended n-heptane oxidation mechanism to simulate PAH and soot formation; • Prompt and thermal NO formation mechanisms; • Wide band exponential model for gases and empirical correlation for soot to calculate radiation properties of medium. Different factors that affect NOx formation process are considered. They include O and OH prediction methods, influence of radiation heat transfer, and choice of combustion and turbulence models. Developed methodology was used to simulate combustion process in gas turbine combustors that use RQL, LPP, wet NO technologies of low NOx combustion. Merits, demerits and peculiarities of considered low NOx combustion technologies are discussed. According to the results of the analysis, the most efficient technology for NOx reduction was selected.


1975 ◽  
Vol 97 (4) ◽  
pp. 527-530 ◽  
Author(s):  
R. Kollrack ◽  
L. D. Aceto

An evaluation of the effects caused by recirculation of hot final combustion products into unburned or partially burned fuel/air mixtures indicates that the thermal effect predominates the combustion activity. Dilution and the introduction of active radicals produce lesser results. Internal recirculation, such as produced by swirl or bluff body stabilization, differs from external recirculation by the temperature levels of the recirculant and its composition. The net effect of recirculation is to simulate a longer residence time and/or an effective higher inlet temperature. As a general result, the end products are closer to equilibrium, specifically the CO levels are lower and the NO levels higher.


Author(s):  
Digvijay B. Kulshreshtha ◽  
S. A. Channiwala ◽  
Saurabh B. Dikshit

In present study an attempt has been made through CFD approach using CFX 11 to analyze the flow patterns within the combustion liner and through different air admission holes, namely, primary zone, intermediate zone, dilution zone and wall cooling, and from these the temperature distribution in the liner and at walls as well as the temperature quality at the exit of the combustion chamber are predicted. The design optimization is carried out using the CFD results with validation using experimental investigations.


Author(s):  
J. Odgers ◽  
E. R. Magnan

Details are presented of two series of experiments to investigate carbon determination in gas turbine combustion chambers. The first series employed a gravimetric technique to examine carbon distribution within the various zones of a combustor with the aim of identifying zones of formation and oxidation. In the second series a fairly comprehensive investigation of the technique of measuring Smoke Number was made with the objective of obtaining details relevant to its accuracy and applicability. Mixtures of iso-octane and benzene were used as fuel, thereby permitting the effects of hydrogen content to be established. The results are correlated with othersome obtained previously.


2019 ◽  
pp. 86-90
Author(s):  
Sergey Serbin

The appliance of modern tools of the computational fluid dynamics for the investigation of the pulsation processes in the combustion chamber caused by the design features of flame tubes and aerodynamic interaction compressor, combustor and turbine is discussed. The aim of the research is to investigate and forecast the non-stationary processes in the gas turbine combustion chambers. The results of the numerical experiments which were carried out using three-dimensional mathematical models in gaseous fuels combustion chambers reflect sufficiently the physical and chemical processes of the unsteady combustion and can be recommended to optimize the geometrical and operational parameters of the low-emission combustion chamber. The appliance of such mathematical models are reasonable for the development of new samples of combustors which operate at the lean air-fuel mixture as well as for the modernization of the existing chambers with the aim to develop the constructive measures aimed at reducing the probability of the occurrence of the pulsation combustion modes. Keywords: gas turbine engine, combustor, turbulent combustion, pulsation combustion, numerical methods, mathematical simulation.


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