Computation of Flow and Heat Transfer in Two-Pass Rotating Rectangular Channels (AR=1:1, AR=1:2, AR=1:4) With 45-deg. Angled Ribs by Reynolds Stress Turbulence Model

Author(s):  
Guoguang Su ◽  
Hamn-Ching Chen ◽  
Je-Chin Han ◽  
James D. Heidmann

Numerical predictions of three-dimensional flow and heat transfer are presented for rotating two-pass rectangular channel with 45-deg rib turbulators. Three channels with different aspect ratios (AR=1:1; AR=1:2; AR=1:4) were investigated. Detailed predictions of mean velocity, mean temperature, and Nusselt number for two Reynolds numbers (Re = 10,000 and Re = 100,000) were carried out. The rib height is fixed as constant and the rib-pitch-to-height ratio (P/e) is 10, but the rib height-to-hydraulic diameter ratios (e/Dh) are 0.125, 0.094, and 0.078, for AR=1:1, AR=1:2, and AR=1:4 channel, respectively. The channel orientations are set at 90 deg, corresponding to the cooling passages between mid-portion and the leading edge of a turbine blade. The rotation number varies from 0.0 to 0.28 and the inlet coolant-to-wall density ratio varies from 0.13 to 0.40, respectively. The primary focus of this study is the effect of the channel aspect ratio on the nature of the flow and heat transfer enhancement in a rectangular ribbed channel under rotating conditions. A multi-block Reynolds-averaged Navier-Stokes (RANS) method was employed in conjunction with a near-wall second-moment turbulence closure to provide detailed resolution of the Reynolds stresses and turbulent heat fluxes induced by the rib turbulators under both the stationary and rotating conditions.

Author(s):  
Guoguang Su ◽  
Shuye Teng ◽  
Hamn-Ching Chen ◽  
Je-Chin Han

Computations were performed to study three-dimensional turbulent flow and heat transfer in a rotating rectangular channel with 45° V-shaped ribs. The channel aspect ratio (AR) is 4:1, the rib height-to-hydraulic diameter ratio (e/Dh) is 0.078 and the rib-pitch-to-height ratio (P/e) is 10. A total of eight calculations have been performed with various combinations of rotation number, Reynolds number, coolant-to-wall density ratio, and channel orientation. The rotation number and inlet coolant-to-wall density ratio varied from 0.0 to 0.28 and from 0.122 to 0.40, respectively, while the Reynolds number varied from 10,000 to 500,000. Three channel orientations (90°, −135°, and 135° from the rotation direction) were also investigated. A multi-block Reynolds-Averaged Navier-Stokes (RANS) method was employed in conjunction with a near-wall second-moment turbulence closure for detailed predictions of mean velocity, mean temperature, turbulent Reynolds stresses, and heat fluxes and heat transfer coefficients.


2002 ◽  
Vol 124 (2) ◽  
pp. 242-250 ◽  
Author(s):  
Mohammad Al-Qahtani ◽  
Yong-Jun Jang ◽  
Hamn-Ching Chen ◽  
Je-Chin Han

Numerical predictions of three-dimensional flow and heat transfer are presented for a rotating two-pass rectangular channel with 45-deg rib turbulators and channel aspect ratio of 2:1. The rib height-to-hydraulic diameter ratio e/Dh is 0.094 and the rib-pitch-to-height ratio P/e is 10. Two channel orientations are studied: β=90deg and 135 deg, corresponding to the mid-portion and the trailing edge regions of a turbine blade, respectively. The focus of this study is twofold; namely, to investigate the effect of the channel aspect ratio and the channel orientation on the nature of the flow and heat transfer enhancement. A multi-block Reynolds-averaged Navier-Stokes (RANS) method was employed in conjunction with a near-wall second-moment turbulence closure. In the present method, the convective transport equations for momentum, energy, and turbulence quantities are solved in curvilinear, body-fitted coordinates using the finite-analytic method. The numerical results compare reasonably well with experimental data for both stationary and rotating rectangular channels with rib turbulators at Reynolds number (Re) of 10,000, rotation number (Ro) of 0.11 and inlet coolant-to-wall density ratio (Δρ/ρ) of 0.115.


Author(s):  
Mohammad Al-Qahtani ◽  
Yong-Jun Jang ◽  
Hamn-Ching Chen ◽  
Je-Chin Han

Numerical predictions of three-dimensional flow and heat transfer are presented for a rotating two-pass rectangular channel with 45° rib turbulators and channel aspect ratio of 2:1. The rib height-to-hydraulic diameter ratio (e/Dh) is 0.094 and the rib-pitch-to-height ratio (P/e) is 10. Two channel orientations are studied: β = 90° and β = 135° corresponding to the mid-portion and the trailing edge regions of a turbine blade, respectively. The focus of this study is twofold; namely, to investigate the effect of the channel aspect ratio and the channel orientation on the nature of the flow and heat transfer enhancement. A multi-block Reynolds-Averaged Navier-Stokes (RANS) method was employed in conjunction with a near-wall second-moment turbulence closure. In the present method, the convective transport equations for momentum, energy, and turbulence quantities are solved in curvilinear, body-fitted coordinates using the finite-analytic method. The numerical results compare reasonably well with experimental data for both stationary and rotating rectangular channels with rib turbulators at Reynolds number (Re) of 10,000, rotation number (Ro) of 0.11 and inlet coolant-to-wall density ratio (Δρ/ρ) of 0.115.


2006 ◽  
Vol 129 (6) ◽  
pp. 685-696 ◽  
Author(s):  
Guoguang Su ◽  
Hamn-Ching Chen ◽  
Je-Chin Han

Computations with multi-block chimera grids were performed to study the three-dimensional turbulent flow and heat transfer in a rotating rectangular channel with staggered arrays of pin-fins. The channel aspect ratio (AR) is 4:1, the pin length to diameter ratio (H∕D) is 2.0, and the pin spacing to diameter ratio is 2.0 in both the stream-wise (S1∕D) and span-wise (S2∕D) directions. A total of six calculations have been performed with various combinations of rotation number, Reynolds number, and coolant-to-wall density ratio. The rotation number and inlet coolant-to-wall density ratio varied from 0.0 to 0.28 and from 0.122 to 0.20, respectively, while the Reynolds number varied from 10,000 to 100,000. For the rotating cases, the rectangular channel was oriented at 150deg with respect to the plane of rotation to be consistent with the configuration of the gas turbine blade. A Reynolds-averaged Navier-Stokes (RANS) method was employed in conjunction with a near-wall second-moment turbulence closure for detailed predictions of mean velocity, mean temperature, and heat transfer coefficient distributions.


Author(s):  
Guoguang Su ◽  
Hamn-Ching Chen ◽  
Je-Chin Han

Computations with multi-block chimera grids were performed to study the three-dimensional turbulent flow and heat transfer in a rotating rectangular channel with staggered arrays of pin-fins. The channel aspect ratio (AR) is 4:1, the pin length to diameter ratio (H/D) is 2.0, and the pin spacing to diameter ratio is 2.0 in both the stream-wise (S1/D) and span-wise (S2/D) directions. A total of six calculations have been performed with various combinations of rotation number, Reynolds number, and coolant-to-wall density ratio. The rotation number and inlet coolant-to-wall density ratio varied from 0.0 to 0.28 and from 0.122 to 0.20, respectively, while the Reynolds number varied from 10,000 to 100,000. For the rotating cases, the rectangular channel was oriented at 150 deg with respect to the plane of rotation to be consistent with the configuration of the gas turbine blade. A Reynolds-Averaged Navier-Stokes (RANS) method was employed in conjunction with a near-wall second-moment turbulence closure for detailed predictions of mean velocity, mean temperature, and heat transfer coefficient distributions.


Author(s):  
Aounallah Mohammed ◽  
Miloud Abdelkrim ◽  
Belkadi Mustapha ◽  
Adjlout Lahouari ◽  
Imine Omar

Numerical predictions of three-dimensional turbulent flow and heat transfer are presented for rotating two-pass rectangular channel with an aspect ratio (AR = 1:4). The aim of this study is to investigate the effect of the wavy walls of the heated part on the cooling enhancement. The influence of the wave length is also explored. Several calculations have been performed with Reynolds number (Re = 10 000), rotation number (R0 = 0.0 to 0.14) and coolant-to-wall density ratio (1-(T0 /Tw) is limited to 0.13. The commercial code ANSYS FLUENT is used to solve the steady 3D Reynolds–Averaged Navier–Stokes (RANS) equations. The performances of the k-omega SST and the second moment closure RSM models are evaluated by comparing their numerical results against the available experimental data. Detailed predictions of mean temperature, secondary flow and Nusselt number distributions are presented.


Author(s):  
Liu Wenhua ◽  
Mo Yang ◽  
Li Ling ◽  
Qiao Liang ◽  
Yuwen Zhang

Turbulent flow and heat transfer in rectangular channel has an important significance in engineering. Conventional approach to caculate Nusselt number of rectangular channel approximately is to take the equivalent diameter as the characteristic length and use the classic circular channel turbulent heat transfer coefficient correlations. However, under these conditions, the caculation error of Nusselt number can reach to 14% and thus this approach can not substantially describe the variation of Nusselt number of rectangular cross-sections with different aspect ratios. Therefore, caculation by using equivalent diameter as the characteristic length in classic experiment formula needs to be corrected. Seven groups of rectangular channel models with different aspect ratios have been studied numerically in this paper. By using standard turbulence model, the flow and heat transfer law of air with varing properties has been studied in 4 different sets of conditions in Reynolds number. The simulation and experimental results are in good agreement. The simulation results show that with the increase of aspect ratio, the cross-sectional average Nusselt number increased, Nusselt number of circumferential wall distributed more evenly and the difference between the infinite plate channel and square channel went up to 25%. The effects of corner region and long\short sides on heat transfer have also been investigated in this paper. Results show that in rectangular channel, heat transfer in corner region is significantly weaker than it in other region. With the increase of aspect ratio, effect on the long side of heat transfer of the short side is gradually reduced, and then eventually eliminates completely in the infinite flat place. Based on the studies above, correction coefficient for rectangular channels with different aspect ratios has been proposed in this paper and the accuracy of the correction coefficient has been varified by numerical simulations. This can reflect the variation of Nusselt number under different aspect ratios more effectively and thus has current significance for project to calculate Nusselt number of heat transfer in rectangular channel.


Author(s):  
A. K. Saha ◽  
Sumanta Acharya

The flow and heat transfer in ribbed coolant passages of aspect ratios (AR) of 1:1, 4:1, and 1:4 are numerically studied through the solution of the Unsteady Reynolds Averaged Navier-Stokes (URANS) equations. The ribs are oriented normal to the flow and arranged in a staggered configuration on the leading and trailing surfaces. The URANS procedure can resolve large-scale bulk unsteadiness, and utilizes a two equation k-ε model for the turbulent stresses. Both Coriolis and centrifugal buoyancy effects are included in the simulations. The computations are carried out for a fixed Reynolds number of 25000 and density ratio of 0.13 while the Rotation number has been varied between 0.12–0.50. The average duct heat transfer is the highest for the 4:1 AR case. For this case, the secondary flow structures consist of multiple roll cells that direct flow both to the trailing and leading surfaces. The 1:4 AR duct shows flow reversal along the leading surface at high rotation numbers with multiple rolls in the secondary flow structures near the leading wall. For this AR, the potential for conduction-limited heat transfer along the leading surface is identified. At high rotation number, both the 1:1 and 4:1 AR cases exhibit loss of axial periodicity over one inter-rib module. The friction factor reveals an increase with the rotation number for all aspect ratio ducts, and shows a sudden jump in its value at a critical rotation number because of either loss of spatial periodicity or the onset of backflow.


Author(s):  
Aya Kito ◽  
Kazuaki Sugawara ◽  
Hiroyuki Yoshikawa ◽  
Terukazu Ota

The direct numerical simulation methodology was employed to analyze the unsteady features of a three-dimensional separated flow and heat transfer around a downward step in a rectangular channel, and to clarify systematically the channel expansion ratio effects upon them. Numerical calculations were carried out using the finite difference method. The Reynolds number Re based on the mean velocity at inlet and the step height was varied from 300 to 1000. The channel expansion ratio ER is 1.5, 2.0 and 3.0 under a step aspect ratio of 36.0. It is found that the flow is steady upto Re = 500 but becomes sensibly unsteady at Re = 700 for all the three expansion ratios. In the case of ER = 2.0, the separated shear layer is most unstable. In the case of ER = 1.5, the longitudinal vortices formed near the side walls of channel are strongest. Nusselt number reaches its maximum in the reattachment flow region and also in the neighborhood of the side wall, and their locations depend greatly upon ER and Re.


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