Computation of Flow and Heat Transfer in Rotating Rectangular Channels (AR=4:1) With Pin-Fins by a Reynolds Stress Turbulence Model

Author(s):  
Guoguang Su ◽  
Hamn-Ching Chen ◽  
Je-Chin Han

Computations with multi-block chimera grids were performed to study the three-dimensional turbulent flow and heat transfer in a rotating rectangular channel with staggered arrays of pin-fins. The channel aspect ratio (AR) is 4:1, the pin length to diameter ratio (H/D) is 2.0, and the pin spacing to diameter ratio is 2.0 in both the stream-wise (S1/D) and span-wise (S2/D) directions. A total of six calculations have been performed with various combinations of rotation number, Reynolds number, and coolant-to-wall density ratio. The rotation number and inlet coolant-to-wall density ratio varied from 0.0 to 0.28 and from 0.122 to 0.20, respectively, while the Reynolds number varied from 10,000 to 100,000. For the rotating cases, the rectangular channel was oriented at 150 deg with respect to the plane of rotation to be consistent with the configuration of the gas turbine blade. A Reynolds-Averaged Navier-Stokes (RANS) method was employed in conjunction with a near-wall second-moment turbulence closure for detailed predictions of mean velocity, mean temperature, and heat transfer coefficient distributions.

2006 ◽  
Vol 129 (6) ◽  
pp. 685-696 ◽  
Author(s):  
Guoguang Su ◽  
Hamn-Ching Chen ◽  
Je-Chin Han

Computations with multi-block chimera grids were performed to study the three-dimensional turbulent flow and heat transfer in a rotating rectangular channel with staggered arrays of pin-fins. The channel aspect ratio (AR) is 4:1, the pin length to diameter ratio (H∕D) is 2.0, and the pin spacing to diameter ratio is 2.0 in both the stream-wise (S1∕D) and span-wise (S2∕D) directions. A total of six calculations have been performed with various combinations of rotation number, Reynolds number, and coolant-to-wall density ratio. The rotation number and inlet coolant-to-wall density ratio varied from 0.0 to 0.28 and from 0.122 to 0.20, respectively, while the Reynolds number varied from 10,000 to 100,000. For the rotating cases, the rectangular channel was oriented at 150deg with respect to the plane of rotation to be consistent with the configuration of the gas turbine blade. A Reynolds-averaged Navier-Stokes (RANS) method was employed in conjunction with a near-wall second-moment turbulence closure for detailed predictions of mean velocity, mean temperature, and heat transfer coefficient distributions.


Author(s):  
Guoguang Su ◽  
Shuye Teng ◽  
Hamn-Ching Chen ◽  
Je-Chin Han

Computations were performed to study three-dimensional turbulent flow and heat transfer in a rotating rectangular channel with 45° V-shaped ribs. The channel aspect ratio (AR) is 4:1, the rib height-to-hydraulic diameter ratio (e/Dh) is 0.078 and the rib-pitch-to-height ratio (P/e) is 10. A total of eight calculations have been performed with various combinations of rotation number, Reynolds number, coolant-to-wall density ratio, and channel orientation. The rotation number and inlet coolant-to-wall density ratio varied from 0.0 to 0.28 and from 0.122 to 0.40, respectively, while the Reynolds number varied from 10,000 to 500,000. Three channel orientations (90°, −135°, and 135° from the rotation direction) were also investigated. A multi-block Reynolds-Averaged Navier-Stokes (RANS) method was employed in conjunction with a near-wall second-moment turbulence closure for detailed predictions of mean velocity, mean temperature, turbulent Reynolds stresses, and heat fluxes and heat transfer coefficients.


Author(s):  
Aya Kito ◽  
Kazuaki Sugawara ◽  
Hiroyuki Yoshikawa ◽  
Terukazu Ota

The direct numerical simulation methodology was employed to analyze the unsteady features of a three-dimensional separated flow and heat transfer around a downward step in a rectangular channel, and to clarify systematically the channel expansion ratio effects upon them. Numerical calculations were carried out using the finite difference method. The Reynolds number Re based on the mean velocity at inlet and the step height was varied from 300 to 1000. The channel expansion ratio ER is 1.5, 2.0 and 3.0 under a step aspect ratio of 36.0. It is found that the flow is steady upto Re = 500 but becomes sensibly unsteady at Re = 700 for all the three expansion ratios. In the case of ER = 2.0, the separated shear layer is most unstable. In the case of ER = 1.5, the longitudinal vortices formed near the side walls of channel are strongest. Nusselt number reaches its maximum in the reattachment flow region and also in the neighborhood of the side wall, and their locations depend greatly upon ER and Re.


Author(s):  
Lesley M. Wright ◽  
Eungsuk Lee ◽  
Je-Chin Han

The effect of rotation on smooth narrow rectangular channels and narrow rectangular channels with pin-fins is investigated in this study. Pin-fins are commonly used in the narrow sections within the trailing edge of the turbine blade; the pin-fins act as turbulators to enhance internal cooling while providing structural support in this narrow section of the blade. The rectangular channel is oriented at 150° with respect to the plane of rotation, and the focus of the study involves narrow channels with aspect ratios of 4:1 and 8:1. The enhancement due to both conducting (copper) pin-fins and non-conducting (plexi-glass) pins is investigated. Due to the varying aspect ratio of the channel, the height-to-diameter ratio (hp/Dp) of the pins varies from two, for an aspect ratio of 4:1, to unity, for an aspect ratio of 8:1. A staggered array of pins with uniform streamwise and spanwise spacing (xp/Dp = sp/Dp = 2.0) is studied. With this array, 42 pin-fins are used, giving a projected surface density of 3.5 pins/in2 (0.543 pins/cm2), for the leading or trailing surfaces. The range of flow parameters include Reynolds number (ReDh = 5000–20000), rotation number (Ro = 0.0–0.302), and inlet coolant-to-wall density ratio (Δρ/ρ = 0.12). Heat transfer in a stationary pin-fin channel can be enhanced up to 3.8 times that of a smooth channel. Rotation enhances the heat transferred from the pin-fin channels 1.5 times that of the stationary pin-fin channels. Overall, rotation enhances the heat transfer from all surfaces in both the smooth and pin-fin channels. Finally, as the rotation number increases, spanwise variation increases in all channels.


2000 ◽  
Vol 123 (2) ◽  
pp. 219-232 ◽  
Author(s):  
Y.-L. Lin ◽  
T. I.-P. Shih ◽  
M. A. Stephens ◽  
M. K. Chyu

Computations were performed to study the three-dimensional flow and heat transfer in a U-shaped duct of square cross section under rotating and non-rotating conditions. The parameters investigated were two rotation numbers (0, 0.24) and smooth versus ribbed walls at a Reynolds number of 25,000, a density ratio of 0.13, and an inlet Mach number of 0.05. Results are presented for streamlines, velocity vector fields, and contours of Mach number, pressure, temperature, and Nusselt numbers. These results show how fluid flow in a U-duct evolves from a unidirectional one to one with convoluted secondary flows because of Coriolis force, centrifugal buoyancy, staggered inclined ribs, and a 180 deg bend. These results also show how the nature of the fluid flow affects surface heat transfer. The computations are based on the ensemble-averaged conservation equations of mass, momentum (compressible Navier-Stokes), and energy closed by the low Reynolds number SST turbulence model. Solutions were generated by a cell-centered finite-volume method that uses second-order flux-difference splitting and a diagonalized alternating-direction implicit scheme with local time stepping and V-cycle multigrid.


Author(s):  
Gaoliang Liao ◽  
Xinjun Wang ◽  
Xiaowei Bai ◽  
Ding Zhu ◽  
Jinling Yao

By using the CFX software, the three-dimensional flow and heat transfer characteristics in the cooling duct with pin-fin in the blade trailing edge were numerically simulated. The effects of pin-fin arrangements, Reynolds number, steam superheat degrees, streamwise pin density and convergence angle of the wedge duct on the flow and heat transfer characteristics were analysed. The results show that the Nusselt number on the endwall and pin-fin surfaces as well as the pin-fin row averaged Nusselt number increase with the increasing of Reynolds number, while it decreased with the with the increasing of X/D. The pressure drop increases with the increasing of Reynolds number while decreases with the increasing of X/D in the wedge duct. The degree of superheat has little effect on the pressure loss in the wedge duct. A comprehensive analysis and comparison show that the highest thermal performance is reached in the wedge duct when the value of X/D is 1.5.


2002 ◽  
Vol 124 (4) ◽  
pp. 617-625 ◽  
Author(s):  
Todd S. Griffith ◽  
Luai Al-Hadhrami ◽  
Je-Chin Han

An investigation into determining the effect of rotation on heat transfer in a rib-roughened rectangular channel with aspect ratio of 4:1 is detailed in this paper. A broad range of flow parameters have been selected including Reynolds number (Re=5000–40000), rotation number (Ro=0.04–0.3) and coolant to wall density ratio at the inlet Δρ/ρi=0.122. The rib turbulators, attached to the leading and trailing surface, are oriented at an angle α=45deg to the direction of flow. The effect of channel orientations of β=90 deg and 135 deg with respect to the plane of rotation is also investigated. Results show that the narrow rectangular passage exhibits a much higher heat transfer enhancement for the ribbed surface than the square and 2:1 duct previously investigated. Also, duct orientation significantly affects the leading and side surfaces, yet does not have much affect on the trailing surfaces for both smooth and ribbed surfaces. Furthermore, spanwise heat transfer distributions exist across the leading and trailing surfaces and are accentuated by the use of angled ribs. The smooth and ribbed case trailing surfaces and smooth case side surfaces exhibited a strong dependence on rotation number.


Author(s):  
Guoguang Su ◽  
Hamn-Ching Chen ◽  
Je-Chin Han ◽  
James D. Heidmann

Numerical predictions of three-dimensional flow and heat transfer are presented for rotating two-pass rectangular channel with 45-deg rib turbulators. Three channels with different aspect ratios (AR=1:1; AR=1:2; AR=1:4) were investigated. Detailed predictions of mean velocity, mean temperature, and Nusselt number for two Reynolds numbers (Re = 10,000 and Re = 100,000) were carried out. The rib height is fixed as constant and the rib-pitch-to-height ratio (P/e) is 10, but the rib height-to-hydraulic diameter ratios (e/Dh) are 0.125, 0.094, and 0.078, for AR=1:1, AR=1:2, and AR=1:4 channel, respectively. The channel orientations are set at 90 deg, corresponding to the cooling passages between mid-portion and the leading edge of a turbine blade. The rotation number varies from 0.0 to 0.28 and the inlet coolant-to-wall density ratio varies from 0.13 to 0.40, respectively. The primary focus of this study is the effect of the channel aspect ratio on the nature of the flow and heat transfer enhancement in a rectangular ribbed channel under rotating conditions. A multi-block Reynolds-averaged Navier-Stokes (RANS) method was employed in conjunction with a near-wall second-moment turbulence closure to provide detailed resolution of the Reynolds stresses and turbulent heat fluxes induced by the rib turbulators under both the stationary and rotating conditions.


Author(s):  
Kazuaki Sugawara ◽  
Eiji Kaihara ◽  
Hiroyuki Yoshikawa ◽  
Terukazu Ota

The direct numerical simulation methodology was employed to analyze the unsteady features of a three-dimensional separated flow and heat transfer around a downward step in a rectangular channel. Numerical calculations were carried out using the finite difference method. The Reynolds number Re based on the mean velocity at inlet and the step height was varied from 300 to 1000. The channel expansion ratio ER is 2.0 under a step aspect ratio of 36.0. It is found that the flow is steady upto Re = 500, but becomes sensibly unsteady at Re = 600 as accompanying a remarkable increase of the three-dimensionality of the flow and temperature fields. Nusselt number reaches its maximum in the reattachment flow region and also in the neighborhood of the side wall, and their locations depend greatly upon Re.


2006 ◽  
Vol 129 (9) ◽  
pp. 1141-1155 ◽  
Author(s):  
Aya Kitoh ◽  
Kazuaki Sugawara ◽  
Hiroyuki Yoshikawa ◽  
Terukazu Ota

Direct numerical simulation methodology clarified the three-dimensional separated flow and heat transfer around three backward-facing steps in a rectangular channel, especially effects of channel expansion ratio ER upon them. ER treated in the present study was 1.5, 2.0, and 3.0 under a step aspect ratio of 36.0. The Reynolds number Re based on the mean velocity at inlet and the step height was varied from 300 to 1000. The present numerical results for ER=2.0 were found to be in very good agreement with the previous experimental and numerical ones in the present Reynolds number range for both the steady and unsteady flow states. The time averaged reattachment length on the center line increases with a decrease of ER. The flow became unsteady at RE=700, 600, and 500 for ER=1.5, 2.0, and 3.0, respectively, accompanying the remarkable increase of the three-dimensionality of the flow and temperature fields in spite of a very large step aspect ratio of 36.0. The Nusselt number increases in the reattachment flow region, in the neighborhood of the sidewalls, and also in the far downstream depending on both Re and ER.


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