A Transient Infrared Thermography Method for Simultaneous Film Cooling Effectiveness and Heat Transfer Coefficient Measurements From a Single Test

Author(s):  
Srinath V. Ekkad ◽  
Shichuan Ou ◽  
Richard B. Rivir

In film cooling situations, there is a need to determine both local adiabatic wall temperature and heat transfer coefficient to fully assess the local heat flux into the surface. Typical film cooling situations are termed three temperature problems where the complex interaction between the jets and mainstream dictates the surface temperature. The coolant temperature is much cooler than the mainstream resulting in a mixed temperature in the film region downstream of injection. An infrared thermography technique using a transient surface temperature acquisition is described which determines both the heat transfer coefficient and film effectiveness (non-dimensional adiabatic wall temperature) from a single test. Hot mainstream and cooler air injected through discrete holes are imposed suddenly on an ambient temperature surface and the wall temperature response is captured using infrared thermography. The wall temperature and the known mainstream and coolant temperatures are used to determine the two unknowns (heat transfer coefficient and film effectiveness) at every point on the test surface. The advantage of this technique over existing techniques is the ability to obtain the information using a single transient test. Transient liquid crystal techniques have been one of the standard techniques for determining h and η for turbine film cooling for several years. Liquid crystal techniques do not account for non uniform initial model temperatures while the transient IR technique measures the entire initial model distribution. The transient liquid crystal technique is very sensitive to the angle of illumination and view while the IR technique is not. The IR technique is more robust in being able to take measurements over a wider temperature range which improves the accuracy of h and η. The IR requires less intensive calibration than liquid crystal techniques. Results are presented for film cooling downstream of a single hole on a turbine blade leading edge model.

2004 ◽  
Vol 126 (4) ◽  
pp. 597-603 ◽  
Author(s):  
Srinath V. Ekkad ◽  
Shichuan Ou ◽  
Richard B. Rivir

In film cooling situations, there is a need to determine both local adiabatic wall temperature and heat transfer coefficient to fully assess the local heat flux into the surface. Typical film cooling situations are termed three temperature problems where the complex interaction between the jets and mainstream dictates the surface temperature. The coolant temperature is much cooler than the mainstream resulting in a mixed temperature in the film region downstream of injection. An infrared thermography technique using a transient surface temperature acquisition is described which determines both the heat transfer coefficient and film effectiveness (nondimensional adiabatic wall temperature) from a single test. Hot mainstream and cooler air injected through discrete holes are imposed suddenly on an ambient temperature surface and the wall temperature response is captured using infrared thermography. The wall temperature and the known mainstream and coolant temperatures are used to determine the two unknowns (the heat transfer coefficient and film effectiveness) at every point on the test surface. The advantage of this technique over existing techniques is the ability to obtain the information using a single transient test. Transient liquid crystal techniques have been one of the standard techniques for determining h and η for turbine film cooling for several years. Liquid crystal techniques do not account for nonuniform initial model temperatures while the transient IR technique measures the entire initial model distribution. The transient liquid crystal technique is very sensitive to the angle of illumination and view while the IR technique is not. The IR technique is more robust in being able to take measurements over a wider temperature range which improves the accuracy of h and η. The IR requires less intensive calibration than liquid crystal techniques. Results are presented for film cooling downstream of a single hole on a turbine blade leading edge model.


2003 ◽  
Vol 125 (3) ◽  
pp. 538-546 ◽  
Author(s):  
Andrew C. Chambers ◽  
David R. H. Gillespie ◽  
Peter T. Ireland ◽  
Geoffrey M. Dailey

Transient liquid crystal techniques are widely used for experimental heat transfer measurements. In many instances it is necessary to model the heat transfer resulting from the temperature difference between a mixture of two gas streams and a solid surface. To nondimensionally characterize the heat transfer from scale models it is necessary to know both the heat transfer coefficient and adiabatic wall temperature of the model. Traditional techniques rely on deducing both parameters from a single test. This is a poorly conditioned problem. A novel strategy is proposed in which both parameters are deduced from a well-conditioned three-test strategy. The heat transfer coefficient is first calculated in a single test; the contribution from each driving gas stream is then deduced using additional tests. Analytical techniques are developed to deal with variations in the temperature profile and transient start time of each flow. The technique is applied to the analysis of the heat transfer within a low aspect ratio impingement channel with initial cross flow.


Author(s):  
Andrew C. Chambers ◽  
David R. H. Gillespie ◽  
Peter T. Ireland ◽  
Geoffrey M. Dailey

Transient liquid crystal techniques are widely used for experimental heat transfer measurements. In many instances it is necessary to model the heat transfer resulting from the temperature difference between a mixture of two gas streams and a solid surface. To non-dimensionally characterise the heat transfer from scale models it is necessary to know both the heat transfer coefficient and adiabatic wall temperature of the model. Traditional techniques rely on deducing both parameters from a single test. This is a poorly conditioned problem. A novel strategy is proposed in which both parameters are deduced from a well conditioned three test strategy. The heat transfer coefficient is first calculated in a single test; the contribution from each driving gas stream is then deduced using additional tests. Analytical techniques are developed to deal with variations in the temperature profile and transient start time of each flow. The technique is applied to the analysis of the heat transfer within a low aspect ratio impingement channel with initial cross flow.


2004 ◽  
Vol 126 (4) ◽  
pp. 587-596 ◽  
Author(s):  
Abd Rahim Abu Talib ◽  
Andrew J. Neely ◽  
Peter T. Ireland ◽  
Andrew J. Mullender

This paper presents a novel experimental technique, which combines thermochromic liquid crystals with multiple steps in gas temperature, to determine heat transfer coefficient and adiabatic wall temperature distributions. The transient heat transfer experiments have been conducted on a flat plate using the low-temperature analogue of an ISO standard propane-air burner commonly used in aero-engine fire certification. The technique involves the measurement of the surface temperature response of an insulating model to a change in gas temperature. A coating comprising more than one thermochromic liquid crystal material is used to increase the range of the surface measurement and this is combined with multiple step changes in gas temperature. These measures induce several peaks in liquid crystal intensity throughout the transient experiment and these are shown to improve the accuracy. The current technique employs useful data from both the heating and cooling phases in the heat transfer test. To the authors’ knowledge, this has not been investigated before and it is likely to be very useful for other applications of the liquid crystal transient heat transfer experiment. The uncertainties in all measurements have been quantified and are presented in this paper.


Author(s):  
Abd. Rahim Abu Talib ◽  
Andrew J. Neely ◽  
Peter T. Ireland ◽  
Andrew J. Mullender

This paper presents a novel experimental technique, which combines thermochromic liquid crystals with multiple steps in gas temperature, to determine heat transfer coefficient and adiabatic wall temperature distributions. The transient heat transfer experiments have been conducted on a flat plate using the low-temperature analogue of an ISO standard propane-air burner commonly used in aero-engine fire certification. The technique involves the measurement of the surface temperature response of an insulating model to a change in gas temperature. A coating comprising more than one thermochromic liquid crystal material is used to increase the range of the surface measurement and this is combined with multiple step changes in gas temperature. These measures induce several peaks in liquid crystal intensity throughout the transient experiment and these are shown to improve the accuracy. The current technique employs useful data from both the heating and cooling phases in the heat transfer test. To the authors’ knowledge, this has not been investigated before and it is likely to be very useful for other applications of the liquid crystal transient heat transfer experiment. The uncertainties in all measurements have been quantified and are presented in this paper.


2014 ◽  
Vol 137 (4) ◽  
Author(s):  
Benoit Laveau ◽  
Reza S. Abhari ◽  
Michael E. Crawford ◽  
Ewald Lutum

In order to continue increasing the efficiency of gas turbines, an important effort is made on the thermal management of the turbine stage. In particular, understanding and accurately estimating the thermal loads in a vane passage is of primary interest to engine designers looking to optimize the cooling requirements and ensure the integrity of the components. This paper focuses on the measurement of endwall heat transfer in a vane passage with a three-dimensional (3D) airfoil shape and cylindrical endwalls. It also presents a comparison with predictions performed using an in-house developed Reynolds-Averaged Navier–Stokes (RANS) solver featuring a specific treatment of the numerical smoothing using a flow adaptive scheme. The measurements have been performed in a steady state axial turbine facility on a novel platform developed for heat transfer measurements and integrated to the nozzle guide vane (NGV) row of the turbine. A quasi-isothermal boundary condition is used to obtain both the heat transfer coefficient and the adiabatic wall temperature within a single measurement day. The surface temperature is measured using infrared thermography through small view ports. The infrared camera is mounted on a robot arm with six degrees of freedom to provide high resolution surface temperature and a full coverage of the vane passage. The paper presents results from experiments with two different flow conditions obtained by varying the mass flow through the turbine: measurements at the design point (ReCax=7.2×105) and at a reduced mass flow rate (ReCax=5.2×105). The heat transfer quantities, namely the heat transfer coefficient and the adiabatic wall temperature, are derived from measurements at 14 different isothermal temperatures. The experimental data are supplemented with numerical predictions that are deduced from a set of adiabatic and diabatic simulations. In addition, the predicted flow field in the passage is used to highlight the link between the heat transfer patterns measured and the vortical structures present in the passage.


Author(s):  
Kenneth W. Van Treuren ◽  
Zuolan Wang ◽  
Peter T. Ireland ◽  
Terry V. Jones ◽  
S. T. Kohler

Recent work, Van Treuren et al. (1993), has shown the transient method of measuring heat transfer under an array of impinging jets allows the determination of local values of adiabatic wall temperature and heat transfer coefficient over the complete surface of the target plate. Using this technique, an inline array of impinging jets has been tested over a range of average jet Reynolds numbers (10,000–40,000) and for three channel height to jet hole diameter ratios (1, 2, and 4). The array is confined on three sides and spent flow is allowed to exit in one direction. Local values are averaged and compared with previously published data in related geometries. The current data for a staggered array is compared to those from an inline array with the same hole diameter and pitch for an average jet Reynolds number of 10,000 and channel height to diameter ratio of one. A comparison is made between intensity and hue techniques for measuring stagnation point and local distributions of heat transfer. The influence of the temperature of the impingement plate through which the coolant gas flows on the target plate heat transfer has been quantified.


Author(s):  
R. F. Martinez-Botas ◽  
C. H. N. Yuen

An efficient steady-state wide band liquid crystal technique is used to study the film cooling performance of a variety of geometries in a flat plate: a single row of holes, a double row of holes (both in-line and staggered), and a single cooling hole. This method allows temperature information to be captured in one image, without the difficulty involved in a transient experiment. The streamwise inclinations tested are 30°, 60°, and 90°. The freestream is maintained at 13m/s, and at ambient temperature. The range of blowing ratios varied from 0.33 to 2.0. Both heat transfer coefficient and adiabatic cooling effectiveness are measured for all the cases. Air is used to produce a density ratio near unity. From the range of blowing ratios tested, the most effective film cooling is achieved at a value close to 0.5, for near unity density ratio. It has been revealed that film cooling effectiveness is improved when the jet remains attached to the surface, however, this is generally coupled with an augmentation in heat transfer owing to the disturbance the attached jet causes to the boundary layer. The 30° inclined holes show to be the most effective. Results demonstrate the full coverage capability of liquid crystal thermography.


Author(s):  
D. Charbonnier ◽  
P. Ott ◽  
M. Jonsson ◽  
Th. Ko¨bke ◽  
F. Cottier

Detailed surface measurements of the heat transfer coefficient and the film cooling effectiveness by application of the transient liquid crystal method were carried out on a heavily film cooled nozzle guide vane (NGV) in a linear cascade wind tunnel at the EPFL as part of the European Research Project TATEF2 (Turbine Aero-Thermal External Flows 2). The external cooling setup included a showerhead cooling scheme and suction and pressure side of the airfoil several rows of fan-shaped cooling holes. By testing two different cooling flow rates at a NGV exit Reynolds number of 1.46E+06, detailed aerodynamic and heat transfer measurement data were obtained that can be used for validation of numerical codes and design tools for cooled airfoils. The data include the NGV surface static pressure distribution and wall heat transfer and film cooling effectiveness obtained by application of the transient liquid crystal technique. An engine representative density ratio between the coolant and the external hot gas flow was achieved by using CO2 as coolant gas. For the coupled simulation of internal cooling and external flow the numerical model was composed of the cooling air feeding the internal plenum, the cooling holes, and the outer external flow domain. An unstructured mesh was generated for the simulations by applying two different commercial CFD codes (Fluent and CFX). Identical boundary conditions were chosen in order to allow for a direct comparison of both codes. The computations were carried in two ways, first using a built-in transition model and second by imposing fully turbulent flow starting at the leading edge. For both codes the same built-in turbulence models were applied. The computations were set up to solve for the aerodynamic flow quantities both within and around the test model and for the thermal quantities on the vane surface, i.e. heat transfer coefficient and film cooling effectiveness. The computational results from the two codes are compared and validated against the results from the experiments. The numerical results were able to confirm a suspicion that the cross flow in the feeding plenum causes an observed non-symmetry of the measured film cooling effectiveness at the outlet of some cooling holes.


Sign in / Sign up

Export Citation Format

Share Document