Effects of Reynolds Number and Free-Stream Turbulence on Turbine Tip Clearance Flow

Author(s):  
Takayuki Matsunuma

Tip clearance losses represent a major efficiency penalty of turbine blades. This paper describes the effect of tip clearance on the aerodynamic characteristics of an unshrouded axial-flow turbine cascade under very low Reynolds number conditions. The Reynolds number based on the true chord length and exit velocity of the turbine cascade was varied from 4.4 × 104 to 26.6 × 104 by changing the velocity of fluid flow. The free-stream turbulence intensity was varied between 0.5% and 4.1% by modifying turbulence generation sheet settings. Three-dimensional flow fields at the exit of the turbine cascade were measured both with and without tip clearance using a five-hole pressure probe. Tip leakage flow generated a large high total pressure loss region. Variations in the Reynolds number and free-stream turbulence intensity changed the distributions of three-dimensional flow, but had no effect on the mass-averaged tip clearance loss of the turbine cascade.

2005 ◽  
Vol 128 (1) ◽  
pp. 166-177 ◽  
Author(s):  
Takayuki Matsunuma

Tip clearance losses represent a major efficiency penalty of turbine blades. This paper describes the effect of tip clearance on the aerodynamic characteristics of an unshrouded axial-flow turbine cascade under very low Reynolds number conditions. The Reynolds number based on the true chord length and exit velocity of the turbine cascade was varied from 4.4×104 to 26.6×104 by changing the velocity of fluid flow. The freestream turbulence intensity was varied between 0.5% and 4.1% by modifying turbulence generation sheet settings. Three-dimensional flow fields at the exit of the turbine cascade were measured both with and without tip clearance using a five-hole pressure probe. Tip leakage flow generated a large high total pressure loss region. Variations in the Reynolds number and freestream turbulence intensity changed the distributions of three-dimensional flow, but had no effect on the mass-averaged tip clearance loss of the turbine cascade.


Author(s):  
M. Dellacasagrande ◽  
R. Guida ◽  
D. Lengani ◽  
D. Simoni ◽  
M. Ubaldi ◽  
...  

Experimental data describing laminar separation bubbles developing under strong adverse pressure gradients, typical of Ultra-High-Lift turbine blades, have been analyzed to define empirical correlations able to predict the main features of the separated flow transition. Tests have been performed for three different Reynolds numbers and three different free-stream turbulence intensity levels. For each condition, around 4000 Particle Image Velocimetry (PIV) snapshots have been acquired. A wavelet based intermittency detection technique, able to identify the large scale vortices shed as a consequence of the separation, has been applied to the large amount of data to efficiently compute the intermittency function for the different conditions. The transition onset and end positions, as well as the turbulent spot production rate are evaluated. Thanks to the recent advancements in the understanding on the role played by Reynolds number and free-stream turbulence intensity on the dynamics leading to transition in separated flows, guest functions are proposed in the paper to fit the data. The proposed functions are able to mimic the effects of Reynolds number and free-stream turbulence intensity level on the receptivity process of the boundary layer in the attached part, on the disturbance exponential growth rate observed in the linear stability region of the separated shear layer, as well as on the nonlinear later stage of completing transition. Once identified the structure of the correlation functions, a fitting process with own and literature data allowed us to calibrate the unknown constants. Results reported in the paper show the ability of the proposed correlations to adequately predict the transition process in the case of separated flows. The correlation for the spot production rate here proposed extends the correlations proposed in liter-ature for attached (by-pass like) transition process, and could be used in γ–Reϑ codes, where the spot production rate appears as a source term in the intermittency function transport equation.


2009 ◽  
Vol 643 ◽  
pp. 349-362 ◽  
Author(s):  
DAVID LO JACONO ◽  
JUSTIN S. LEONTINI ◽  
MARK C. THOMPSON ◽  
JOHN SHERIDAN

A study of the flow past an oscillatory rotating cylinder has been conducted, where the frequency of oscillation has been matched to the natural frequency of the vortex street generated in the wake of a stationary cylinder, at Reynolds number 300. The focus is on the wake transition to three-dimensional flow and, in particular, the changes induced in this transition by the addition of the oscillatory rotation. Using Floquet stability analysis, it is found that the fine-scale three-dimensional mode that typically dominates the wake at a Reynolds number beyond that at the second transition to three-dimensional flow (referred to as mode B) is suppressed for amplitudes of rotation beyond a critical amplitude, in agreement with past studies. However, the rotation does not suppress the development of three-dimensionality completely, as other modes are discovered that would lead to three-dimensional flow. In particular, the longer-wavelength mode that leads the three-dimensional transition in the wake of a stationary cylinder (referred to as mode A) is left essentially unaffected at low amplitudes of rotation. At higher amplitudes of oscillation, mode A is also suppressed as the two-dimensional near wake changes in character from a single- to a double-row wake; however, another mode is predicted to render the flow three-dimensional, dubbed mode D (for double row). This mode has the same spatio-temporal symmetries as mode A.


1992 ◽  
Vol 114 (3) ◽  
pp. 675-685 ◽  
Author(s):  
A. Goto

The effect of difference in rotor tip clearance on the mean flow fields and unsteadiness and mixing across a stator blade row were investigated using hot-wire anemometry, pressure probes, flow visualization, and the ethylene tracer-gas technique on a single-stage axial flow compressor. The structure of the three-dimensional flow fields was discussed based on results of experiments using the 12-orientation single slanted hotwire technique and spectrum analysis of velocity fluctuation. High-pass filtered measurements of turbulence were also carried out in order to confirm small-scale velocity fluctuation, which is more realistically referred to as turbulence. The span-wise distribution of ethylene gas spreading, estimated by the measured small-scale velocity fluctuation at the rotor exit, agreed quite well with that which was experimentally measured. This fact suggests the significant role of turbulence, generated within the rotor, in the mixing process across the downstream stator. The value of the maximum mixing coefficient in the tip region was found to increase linearly as the tip clearance became enlarged, starting from the value at midspan.


2014 ◽  
Vol 748 ◽  
pp. 433-456 ◽  
Author(s):  
Giuliano De Stefano ◽  
Oleg V. Vasilyev

AbstractThe wavelet-based eddy capturing approach is extended to three-dimensional bluff body flows, where the flow geometry is enforced through Brinkman volume penalization. The wavelet-collocation/volume-penalization combined method is applied to the simulation of vortex shedding flow behind an isolated stationary prism with square cross-section. Wavelet-based direct numerical simulation is conducted at low supercritical Reynolds number, where the wake develops fundamental three-dimensional flow structures, while wavelet-based adaptive large-eddy simulation supplied with the one-equation localized dynamic kinetic-energy-based model is performed at moderately high Reynolds number. The present results are in general agreement with experimental findings and numerical solutions provided by classical non-adaptive methods. This study demonstrates that the proposed hybrid methodology for modelling bluff body flows is feasible, accurate and efficient.


1948 ◽  
Vol 159 (1) ◽  
pp. 255-268 ◽  
Author(s):  
A. D. S. Carter

It has long been known that the energy losses occurring in an axial compressor or turbine cannot be fully accounted for by the skin-friction losses on the blades and annulus walls. The difference, usually termed secondary loss, is attributed to miscellaneous secondary flows which take place in the blade row. These flows both cause losses in themselves and modify the operating conditions of the individual blade sections, to the detriment of the overall performance. This lecture analyses the three-dimensional flow in axial compressors and turbines, so that, by appreciation of the factors involved, possible methods of improving the performance can readily be investigated. The origin of secondary flow is first examined for the simple case of a straight cascade. The physical nature of the flow, and theories which enable quantitative estimates to be made, are discussed at some length. Following this, the three-dimensional flow in an annulus with a stationary blade row is examined, and, among other things, the influence of radial equilibrium on the flow pattern is noted. All physical restrictions are then removed, and the major factors governing the three-dimensional flow in an actual machine are investigated as far as is possible with existing information, particular attention being paid to the influence of a non-uniform velocity profile, tip clearance, shrouding, and boundary layer displacement. Finally the various empirical factors used in design are discussed, and the relationships between them established.


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